UHT milk processing line milk powder production equipment

• Customization: Available
• After-sales Service: One year
• Warranty: One year
• Model NO.: Beyond
• Process: Thermal Processing
• Power Source: Gas
• Certification: CE, ISO9001
• Automatic Grade: Automatic
• Application: Milk, Yogurt, Milk Powder, Cheese
• Customized: Customized
• Name: UHT milk processing line
• Material: SUS304
• End product: Dairy products
• Control type: PLC screen
• Transport Package: Standard Export Packing
• Specification: customized
• Trademark: beyond
• Origin: China

Product Description

UHT milk processing line milk powder  production equipment



UHT Milk Processing Line Description: UHT (Ultra High Temperature Instant Sterilization) milk production line is an efficient milk processing technology that can heat milk to above 135 ° C and rapidly cool it in a very short time, thereby killing all harmful microorganisms and spores and extending the shelf life of the product. The following are the main steps and key equipment of the UHT milk production line:

1. Requirement analysis
Market research: Understand the needs and consumer preferences of the target market, determine product types (such as whole fat, low-fat, skim fat, etc.).
Capacity planning: Based on market demand, plan the production capacity of the production line to ensure that it can meet order requirements.
2. Raw material preparation
• Raw milk receiving: Receive fresh raw milk from farms or suppliers to ensure the quality of the milk source.
• Filtration and purification: Remove impurities and large particles through a centrifugal separator to ensure the purity of milk.
Standardization treatment: Adjust the fat content to ensure that the product meets specific standards (such as full fat, low fat, skimmed).
3. Preheating and homogenization
Preheating: Preheat the milk to 60-70 ° C to reduce subsequent heating time.
Homogenization: Use a high-pressure homogenizer to break the fat balls in milk into smaller particles, preventing fat from floating up and improving product quality and taste.
4. UHT sterilization
Heating: Quickly heat the milk to 135-140 ° C through direct steam injection or indirect heat exchanger, and maintain for 2-5 seconds to ensure thorough sterilization.
Cooling: Immediately cool the milk to room temperature or refrigeration temperature through a multi-stage plate heat exchanger to avoid loss of nutrients and flavor changes.
5. Filling and packaging
Aseptic filling: Filling is carried out in a sterile environment to ensure that the product is not contaminated. Common packaging forms include paper boxes, plastic bottles, glass bottles, etc.
Sealing: Use an automatic sealing machine to seal the packaging, ensuring the sealing and shelf life of the product.
• Labeling: Automatic labeling with product information and usage instructions.
6. Quality control
Raw material testing: Conduct strict quality testing on raw milk to ensure its safety and hygiene.
Production process monitoring: Real time monitoring of key parameters such as temperature, pressure, flow rate, etc. in UHT sterilization, cooling, filling and other processes to ensure product quality.
• Finished product testing: Conduct sensory and laboratory testing on finished products to ensure their safety and nutritional value.
7. Storage and transportation
• Refrigerated storage: Store unopened products in a low-temperature environment to ensure their quality within their shelf life.
Transportation: Choose appropriate transportation methods and cold chain systems to ensure that the product is not affected by temperature during transportation.
8. Trial operation and debugging
• Trial operation: Conduct a trial operation before formal production, and make necessary adjustments and optimizations based on the results.
Training: Provide equipment operation and maintenance training to operators to ensure the smooth progress of the production process.

Major equipment
Centrifugal separator: used to remove impurities and standardize fat content.
Preheater: used to preheat milk to an appropriate temperature.
Homogenizer: used to break down fat globules in milk into smaller particles.
UHT sterilization system: including direct steam injection device or indirect heat exchanger, used to achieve ultra-high temperature instantaneous sterilization.
Multi stage plate heat exchanger: used for rapid cooling and sterilization of milk.
Aseptic filling machine: Filling is carried out in a sterile environment to ensure that the product is not contaminated.
Sealing machine: used for sealing packaging.
Labeling machine: used for attaching product labels.
By following the above steps and equipment, an efficient and stable UHT milk production line can be established to produce high-quality and long-lasting milk products.

Equipment list DAIRY PRODUCTION plant (pasteurized milk\yogurt\cheese\cream\butter)
NO.	NAME	MAIN TECHNOLOGY PARAMETER
1	MILK RECEIVE\STORAGE\AND CREAM SEPARETOR UNIT
2	Electron pound scale	maximum weighing 500KG
3	Milk weighing tank	made of SUS stainless steal,single layer,product feeded in through 40 mesh filter net,CIP cleaning ball
4	Milk acceptor	SUS304 stainless steel,single layer,CIP cleaning ball
5	Milk pump	SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished
6	Twin piping filter	SUS304 stainless steel,two pipe,Stainless Steal Filter Element 100 Mesh
7	Dish separator	auto residue discharge
8	chiling tank	SUS304 stainless steel,alveolate jacket,attached with compressor
9	Milk pump	SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished
10	PREPARING UNIT
11	Blending tank	SUS304 stainless steel,heat insulated,top off- center votical agitator,conical head,airtight manhole, breather valve,digital readout thermometer,anti-eddy baffle,supporters with adjustable feet
12	Milk pump	SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished
13	Mini set of plate-type heat exchanger	SUS304 stainless steel,two stages,
14	High speed emulsification tank	SUS304 stainless steel,heat insulated,bottom high speed emulsifier,digital readout thermometer,supporters with adjustable feet
15	Milk pump	SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished
16	Twin piping filter	SUS304 stainless steel,two pipe,Stainless Steal Filter Element 100 Mesh
17	Sterilizing,homogenizing unit
18	UHT sterilizer	tub-type,sterilzing temperature 137 C,holding time 4S,full automatic control
19	High pressure homogenizer	40MPa,(starting box included)
20	Temperature holding	SUS304,holding 300S
21	Distributing board	SUS304,3 holes
22	Cheese\butter processing unit
23	Bufferying tank	SUS304 stainless steel,heat insulated,top off- center votical agitator,conical head,airtight manhole, breather valve,digital readout thermometer,anti-eddy baffle,supporters with adjustable feet
24	Milk pump	SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished
25	Cream seperator
26	Bufferying container	SUS304,with cover
27	Milk pump	SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished
28	Butter-churner	SUS304,stepless timing
29	Cheese vat	SUS304,with heating jacket and insising device
30	Pressor	SUS304,6 heads
31	Mould	SUS304,10L,with cover
32	Yogurt fermentation unit
33	Fermentation tank	SUS304 stainless steel,heat insulated,top off- center votical agitator,conical head,airtight manhole, breather valve,digital readout thermometer,anti-eddy baffle,supporters with adjustable feet
34	Rotary pump	SUS304 stainless steel,Hard Alloy Mechanical Seal,manual stepless shift
35	Plate cooler	SUS304,single stage,milk discharge at 4degreeC
36	Rotary pump	SUS304 stainless steel,Hard Alloy Mechanical Seal,manual stepless shift
37	Filling unit
38	Higher position tank	SUS304 stainless steel,heat insulated,top off- center votical agitator,conical head,airtight manhole, breather valve,digital readout thermometer,anti-eddy baffle,supporters with adjustable feet
39	Pasteurized milk filling machine
40	Yogurt filling machine
41	CIP system
42	Semi-auto CIP system	outer coat of SUS304 stainless steel material,inner shell of SUS316,single cleaning way,Concentrated acid/alcali tank adding system based on US technology, 100L×2 acid/alcali Concentrate tanks
43	CIP return pump	SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished
44	Installation part	project installation and commissioning

Condition: New
Brand name: Shanghai Beyond;
Type: whole processing Line/turnkey project/fruit and vegetables processing/dairy processing/beverage processing
Voltage: 220v/380v
Power(W): 100-200kw
Weight: Different size different weight/customized
Dimension(L*W*H): Different size different dimension/customized
Certification: CE&ISO
Warranty: 12 months/1 year
After-sales Service Provided: Engineers available to service machinery overseas
Main material: SUS304 or SUS316
Control type: automatic, semi-automatic
energy consumption: Low consumption with high efficiency
capacity: 500-10000L/H-customized
installation period: 1-3months
Period time: 30 days-120 days
Cups material: pouches, paper box, glass bottle, pet bottle, glass bottle 
Product storage condition: room temperature; low temperature;
 
Related machinery of dairy(cheese, butter, milk, yoghurt,cream) processing line
Large outdoor storage tank, agitator tank, jacket tank, ferment growing tank, emulsification tank, milk weighing, milk receiving/collecting, extracting, pasteurizer yoghurt, UHT, HTST pasteurizer, plate pasteurizer, tubular UHT sterilizer, spraying type pasteurization, cooling tunnel, bottle tilting sterilization chain, CIP cleaning system, full-auto CIP, semi-auto CIP, evaporator, curd cutting, whey draining, cheese making, scalding/stretching/molding, cheese vat, mozzarella cheese, cheddar cheese, blending system, pre-pasteurization, cream separator system, powder melting, dissolving system, homogenizer system, turn-key project.
 

 

In the UHT (Ultra High Temperature Instant) milk processing production line, raw materials and products are the starting and ending points of the entire production process, including:

Raw material
Fresh milk: High quality fresh milk is the basic raw material for UHT milk production lines, requiring no antibiotic residues and low bacterial count. Suppliers are usually carefully screened ranches to ensure the quality and safety of milk sources.

Intermediate products (processing)
Pre treated milk: Raw milk is first filtered and purified to remove impurities, and then the proportion of fat and solid non fat (SNF) is adjusted through standardization to meet specific product specifications.
Pasteurized milk: Before UHT treatment, milk is usually pasteurized to eliminate most harmful microorganisms and prepare for UHT treatment. But this step may be omitted in some UHT processes.

Product
UHT sterilized milk: Milk treated with UHT is heated to 135 ° C to 150 ° C in a very short period of time (usually a few seconds) and then rapidly cooled. This method can effectively kill all microorganisms without the need for preservatives, while maintaining the natural flavor and nutritional value of milk. UHT milk can be stored at room temperature for several months without spoiling.
UHT flavored dairy products: In addition to pure milk, the production line can also produce various flavored UHT dairy products, such as chocolate milk, strawberry milk, etc., by adding seasonings and sugar after sterilization.
UHT milk powder: some UHT treated milk will be further processed into milk powder, which will go through such processes as concentration, spray drying, etc., to facilitate storage and transportation.

The products produced by UHT milk processing lines are widely used in households, catering services, and emergency rescue supplies due to their convenience, long shelf life, and no need for refrigeration.

 

Customization of UHT milk processing production line

When customizing a UHT milk processing production line, multiple details need to be considered to ensure that the production line can efficiently and safely meet specific production needs and product standards. Here are some key customization details:

1. Capacity demand: Based on the expected market size and sales forecast, determine the amount of milk that the production line needs to process per hour or per day, which directly affects the size and configuration of the equipment.
2. Product type: In addition to standard UHT pure milk, is it necessary to produce various products such as flavored milk, high calcium milk, low-fat milk, etc? Different products may require different ingredient systems, mixing devices, and packaging methods.
3. Automation level: The automation level of the entire process, from raw material receiving, pretreatment, UHT sterilization, filling to packaging and palletizing. High automation can reduce manual intervention, improve efficiency and hygiene standards.
4. Aseptic environment design: UHT production lines have extremely high requirements for sterile environments, requiring customized design of air purification systems, sterile rooms, and sterile transmission systems to ensure aseptic control throughout the entire production process.
5. Energy efficiency: Considering the energy consumption of the production line, choose energy-saving and efficient heating and cooling systems, such as using plate heat exchangers instead of tube heat exchangers, and systems that recycle steam and cooling water.
6. Quality control system: Integrated online detection equipment, such as pH meters, temperature sensors, flow rate monitoring, etc., to ensure stable product quality and compliance with food safety standards.
7. Packaging flexibility: Choose appropriate packaging forms based on market demand, such as paper boxes, plastic bottles, Tetra Pak bags, etc., and consider the compatibility and fast conversion ability of packaging machines to adapt to different packaging specifications.
8. Cleaning and Maintenance: Design equipment that is easy to clean and disinfect, as well as CIP (Cleaning in Place) and SIP (Sterilization in Place) systems, to ensure the continuous hygiene of the production environment.
9. Traceability system: Implement a complete batch tracking and management software that can trace every step from raw materials to finished products to meet food safety regulatory requirements.
10. Space layout: Based on the actual space of the factory, customize the optimized production line layout plan to ensure smooth material flow while leaving space for future development and expansion.

Every detail requires close communication, personalized design, and adjustment to ultimately achieve a UHT milk processing production line that meets specific production needs and standards.
 

 

 

Pre sales services

After-sale service 

 

1. Equipment warranty period: We provide a one-year free warranty service for mechanical equipment. If any non-human caused problems occur during the warranty period, we will provide free repair or replacement services.
2. Maintenance and upkeep services: We provide regular or irregular equipment maintenance and upkeep services to ensure the normal operation of the equipment. We will provide 24-hour online technical support services.
3. Accessory supply: We guarantee to provide original factory accessories in a timely manner in case of equipment damage or replacement of parts.
4. Training services: In order to enable customers to effectively operate and maintain equipment, we will provide equipment operation and maintenance training.
5. Installation and debugging: We will provide equipment installation and debugging services to ensure that the equipment is installed correctly and can operate normally.

Company Profile

 

 

 

 

 

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FAQ

 

1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.

 

2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.

 

3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .

 

4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .

 

5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.

 

6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.

 

7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.

 

8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.