Juice beverage pre-processing line(capacity 600cans per hour)

• After-sales Service: Provided
• Warranty: 12months
• Condition: New
• Customized: Customized
• Voltage: 380V
• Composition: Sterilization Equipment
• Model NO.: BY-600C
• Processing Material: Special Agricultural Products
• Process: Mild Processing
• delivery time: 60-80days
• Material: SUS304/SUS316L
• package type: carbon steel frame
• Transport Package: Carbonated Steel Frame
• Specification: BY-600C
• Trademark: Beyond
• Origin: China
• HS Code: 8438600000
• Production Capacity: 200sets Per Year

Product Description

Job's tears beverage pre-processing line(capacity 600cans per hour)

Raw material: fresh Job's tears; Barley grits ; or other grains;
Processing models: 300cans/600cans/900cans per hour;
end product: Job's tears beverage; grain milk; grain beverage; etc. 

Procesing system:
a. sugar melting;
b. grain soakiny system;
c. milling system;
d. blending system;
e. heating and cooking system;
f. sterilizing and filling unit;

Processing flowchart design :





Machine list and paremeters:
 

Flow No.	Name	Size	Main technology parameter	Unit	QTY
A	Milling unit(Rice processing line, sharing with oatsprocessing)
A-0	Rice washing machine	Q=500Kg/h	SUS304	set	1
A-1	Cooking kettle	1000L	SUS304 stainless steel, three layer miller jacket, half open type, central frame blender, bottom flange outlet, with built-in scale	set	2
	temperature control system		UK Sprirax sarco steam reduce system,Burket angle valve, JUMO temperature sensor	set	1
A-2	Screw pump	Q=2T/h	made of sus304 stainless steel, pump lift is 60m	set	2
A-3	Operating platform		made of sus304 stainless steel, size:4000*1000*1500mm	set	1
A-4	Colloid mill	Q=2T/h	made of sus304 stainless steel,JMS-180	set	2
A-5	Buffer tank	300L	made of sus304 stainless steel,	set	1
A-6	Rotor pump	Q=2T/h	made of sus304 stainless steel, pump lift is 60m	set	1
A-7	Temporary storage tank	2000L	SUS304,double layers, PU insulation, vertical agitator, airtight manhole,ladder,digital readout thermometer,CIP cleaning ball, glass tube level indicator	set	2
A-8	Rotor pump	Q=3~5T/h	made of sus304 stainless steel, pump lift is 60m	set	1
	Subtotal A:
B	Melting unit
B-1	High speed emulsification tank	V=600L	made of sus316L stainless steel, with insulation, with high speed shearing mixer mounted from bottom, speed is 1400rpm, with digital show thermometer, with level scale inside wall	set	1
B-2	Centrifugal pump	Q=5T/h	made of sus316L stainless steel, pump head is 24m, ABB motor	set	1
B-3	Twin pipe filter	Q=5T/h	SUS316, mesh size 100M	set	1
B-4	Platform		SUS304,size:1200*1000*1200mm	pcs	1
	Subtotal B:
C	Blending unit
C-1	blending tank	V=2000L	made of sus316L stainless steel, with insulation, vertical agitator 43rpm, with attachments sucha as manhole, ladder and digital show thermometer, CIP cleaning head, product enter from side, glass tube level indicator	set	3
C-2	centrifugal pump	Q=3T/h	made of sus316L stainless steel, pump head is 24m, ABB motor	set	2
C-4	high pressure homogenizer	1.5T/h	SUS316L, 25Mpa, (starting box included)	pcs	1
C-5	blending platform		SUS304,6000*800*1500mm	pcs	1
	Subtotal C:
D	Heating unit
D-1	Temporary storage tank	V=1000L	made of sus316L stainless steel, with insulation, vertical agitator 43rpm, with attachments sucha as manhole, ladder and digital show thermometer, CIP cleaning head, product enter from side, glass tube level indicator	set	1
D-2	Centrifugal pump	Q=5T/h	made of sus316L stainless steel, pump head is 36m, ABB motor	set	1
D-3	Plate heat exchanger	1.5T/H	SUS316L, two section type,△T1=20ºC, hot water heating, Spirax sarco steam regulating system, stainless steel steam and water mixer, Jumo temperature sensor,  include hot water tank and hot water pump, second section is for tower water cooling, can cool product from 80 to 60ºC	pcs	1
	Subtotal D
E	Sterilizing and Filling unit
E-1	Tubular pasteurizer	1.5T/H	SUS316L stainless steel, aseptic tye, tubular type, sterilizing  parameters:137ºC,5S,output temperature 30ºC,PLC automatic control	Set	1
E-2	Full-automatic  vacuum degasser	1.5T/H	Full-automatic control, SUS316L stainless steel, differential pressure transducer imported from Germany Labom, working vacuum degree -0.64~-0.85Kpa, flow control is frequency converted type, working together with pasteurizer, with condensing device	PCS	1
E-3	High pressure homogenizer	1.5T/H	SUS316L, 25MPa, including starting cabinet, frequency conversion control	PCS	1
E-4	Brick aseptic filling machine		250ml/B, 6000B/H	PCS	1
	Subtotal E
F	Hot water unit
F-1	Hot water tank	V=3000L	made of sus304 stainless steel, insulated with PU,with airtight manhole, cone top and bottom cover, ladder, glass tube level indicator	set	1
F-2	Hot water pump	Q=5T/h	made of sus304 stainless steel, pump head is 24m, ABB motor	set	1
F-3	Plate heater	Q=5T/h	plate  heat exchanger is made of sus304 stainless steel, one cooling section, with plastic seal	set	1
F-4	Temperature control system		UK Sprirax sarco steam reduce system	set	1
	Subtotal F:
G	CIP Unit
G	Semi-automatic CIP system	3×2T	SUS304 stainless steel, double cleaning way, concentrated acid/alkali tank adding system based on US technology, temperature automatic control, 300L×2 acid/alkali concentrate tanks	set	1
R	CIP return pump	20T/H	SUS316L stainless steel, pump lift is 24 meters, mechanical seal	set	3

Machine photos samples: