Milk cooling tank price milk production equipment
Milk Cooling Tank Definition: Milk cooling tank is a device specifically designed for rapid cooling of freshly squeezed milk. Its main purpose is to rapidly reduce the temperature of milk to low temperatures before it enters the subsequent processing steps, in order to inhibit bacterial growth and maintain the freshness and quality of the milk. Main functions:
1. Rapid cooling: Through an efficient cooling system, milk is quickly cooled from the high temperature during milking (about 35-38 ° C) to around 4 ° C.
2. Preservation: Low temperature environment can effectively inhibit bacterial growth and extend the shelf life of milk.
3. Health and safety: Made of stainless steel material, easy to clean and disinfect, ensuring food hygiene and safety.
4. Diverse Capacity: Provide cooling tanks of different capacities to meet the needs of farms and processing plants of different scales.
5. Automation control: Equipped with advanced control systems, it can achieve precise temperature control and monitoring.
6. Energy saving and efficient: Adopting advanced refrigeration technology to reduce energy consumption and improve cooling efficiency.
Structural composition:
Tank body: usually made of stainless steel, with good corrosion resistance and hygiene performance.
Refrigeration system: including compressor, condenser, evaporator, etc., responsible for circulating cooling medium (such as cold water or refrigerant) to achieve cooling effect.
Mixing device: The milk is evenly cooled by a mixer to prevent local overheating or clumping.
• Temperature sensor: Real time monitoring of milk temperature to ensure precise control of the cooling process.
Control system: including display screen and controller, used to set and monitor cooling parameters.
• Feed and discharge ports: facilitate the entry and exit of milk, ensuring easy operation.
Application scenarios:
• Dairy farm: used for initial cooling of freshly squeezed milk.
• Dairy processing plant: As a pre-treatment equipment before milk processing, it ensures the freshness of raw materials.
Advantages:
• Improve product quality: By rapidly cooling, effectively maintain the nutritional value and taste of milk.
Extended shelf life: Low temperature environments can significantly extend the shelf life of milk and reduce loss.
• Improve production efficiency: Automated control and efficient cooling systems have increased production efficiency and reduced manual intervention.
Energy saving and environmental protection: Advanced refrigeration technology and material selection reduce energy consumption and are more environmentally friendly.
Main parameters
| M odel |
Diameter(L) |
R ating power(kw) |
R efrigeration capacity |
E xternal size |
T otal weight |
| BZLG-500 |
500 |
3.6 |
7380 |
1750*1150*1300 |
242 |
| BZLG -1 |
1000 |
4.4 |
9280 |
1950*1350*1450 |
285 |
| BZLG -2 |
2000 |
6.7 |
15820 |
3950*1550*1750 |
460 |
| BZLG -3 |
3000 |
9 |
19534 |
3500*1650*1850 |
645 |
| BZLG -5 |
5000 |
13.6 |
31640 |
4000*2050*2150 |
1150 |
| BZLG -8 |
8000 |
19.6 |
47460 |
4700*2300*2400 |
1450 |
1. Made of SUS304 or SUS316 stainless steel, client can choose
2. French refrigeration system, imported famous brand compressor, client can choose
3. Cooling medium FREON R22 or R404A
4. With CIP
Shanghai Beyond specialized in manufacturing milk cooling tank:
This system can cool large area of the inside vessel surface, ultilizing the automatic computer control system to observe and operate, which can quickly lower the temperature to 4 and keep this constant temperature, which prevent the growth of the germs. The refrigeration compressor unit shows good performance and energy-saving European Maneurop Dan Foss compressor, equipped with the creditable midpoint protector that will prevent the equipment from burn out caused by over-loading or system fault. The heat preservation layer utilized the new technique of the anti-aging polyurethane foam; It owns the brilliant characteristics of heat insulation. The body of the tank (vessel) is made of high quality stainless steel material 304, equipped with automatic cleaning ball and mixing system
Beyond specialized in manufacturing milk cooling tank:
BEYOND brand milk cooling tank is mainly used in preserving and storing fresh raw milk.
It adopts the international advanced technology with the imported European Maneurop (non-fluorine) and safety protection syetem. It is the ideal cooling and storing equipment for pasture, milk station, milk factory, food and beverage industry factories etc.
The Milk Cooling Tank is an important equipment in dairy processing, mainly used to quickly cool freshly squeezed milk to prevent bacterial growth and ensure the quality and safety of milk. Here are several specific application cases of milk cooling tanks:
1. A large dairy farm in the United States
1.1 Case Background
Client: A large dairy farm in the United States
• Product: Raw milk
• Scale: Producing approximately 50000 gallons of milk per day
1.2 Application Scenarios
• Milking: The ranch adopts an automated milking system, milking multiple times a day.
Cooling: The extruded milk is directly transported to the milk cooling tank through pipelines.
• Storage: The cooled milk is stored in refrigerated tanks and waiting for transportation.
1.3 Application of Cooling Tanks
Cooling method: Using plate heat exchangers and a cooling water circulation system, the milk temperature is quickly reduced to around 4 ° C.
• Capacity: The cooling tank has a capacity of 10000 gallons, meeting the need for multiple milking sessions per day.
Monitoring: Real time monitoring of milk temperature and cooling effect through sensors and PLC control system.
Cleaning: After each use, the cooling tank is automatically cleaned by the CIP system to ensure hygiene.
2. A small dairy cooperative in India
2.1 Case Background
Client: A small dairy cooperative in India
• Product: Raw milk
• Scale: Collect approximately 1000 liters of milk per day
2.2 Application Scenarios
• Collection: The cooperative collects milk from surrounding farmers and consolidates it at a central processing point.
• Cooling: The collected milk is immediately poured into a milk cooling tank for cooling.
• Storage: The cooled milk is stored in refrigerated tanks, waiting to be transported to the processing plant.
2.3 Application of Cooling Tanks
Cooling method: Using a spiral tube heat exchanger and a mixture of ice and water, the temperature of the milk is quickly reduced to around 4 ° C.
• Capacity: The cooling tank has a capacity of 1000 liters, meeting the daily needs of the cooperative.
Monitoring: Regularly check the milk temperature through manual thermometers and timers.
• Cleaning: After each use, manually clean the cooling tank to ensure hygiene.
3. An organic dairy farm in Europe
3.1 Case background
Client: An organic dairy farm in Europe
• Product: Organic raw milk
• Scale: Producing approximately 2000 liters of organic milk per day
3.2 Application Scenarios
• Milking: The farm uses manual milking, milking twice a day.
• Cooling: Immediately pour the squeezed milk into a milk cooling tank for cooling.
• Storage: The cooled milk is stored in refrigerated tanks, waiting to be transported to the organic processing plant.
3.3 Application of Cooling Tanks
Cooling method: Using plate heat exchangers and a cooling water circulation system, the temperature of the milk is quickly reduced to around 4 ° C.
• Capacity: The cooling tank has a capacity of 2000 liters, meeting the daily needs of the farm.
Monitoring: Real time monitoring of milk temperature and cooling effect through sensors and PLC control system.
Cleaning: After each use, the cooling tank is automatically cleaned by the CIP system to ensure hygiene.
Success factors
• Cooling efficiency: Choose efficient cooling systems such as plate heat exchangers and spiral tube heat exchangers to ensure rapid cooling.
Capacity matching: Choose the appropriate cooling tank capacity based on the production scale to avoid being too small or too large.
Real time monitoring: By using sensors and control systems, the milk temperature is monitored in real-time to ensure cooling effectiveness.
• Hygiene management: Thoroughly clean the cooling tank after each use to ensure hygiene.
• Maintenance: Regularly maintain and upkeep the cooling system to ensure long-term stable operation.
I hope these application cases of milk cooling tanks can provide you with reference and assistance.
Customizing a Milk Cooling Tank is a process that involves multiple aspects, including requirement analysis, design, manufacturing, installation, and commissioning. The following is the general process for customizing a milk cooling tank:
1. Requirement analysis and communication
• Customer demand collection: Detailed understanding of specific customer needs, including:
The capacity of the cooling tank (such as 500 liters, 1000 liters, 2000 liters, etc.).
The daily amount of milk processed.
• Cooling rate requirements (e.g. time required from 35 ° C to 4 ° C).
• Power supply conditions (voltage, frequency, etc.).
Space limitations (installation location and space size of cooling tanks).
Special functional requirements (such as automatic cleaning system, temperature monitoring system, etc.).
On site inspection: If possible, arrange for engineers to conduct on-site inspections at the customer's production site to evaluate the existing facility conditions and spatial layout.
Preliminary scheme design: Based on the collected information, design a preliminary technical scheme, including equipment configuration, cooling tank layout, process flow, etc.
2. Confirmation of technical solutions
Technical exchange meeting: Hold a technical exchange meeting with clients to explain the preliminary design plan in detail and listen to their feedback.
• Plan adjustment: Make necessary modifications and improvements to the plan based on customer feedback to ensure that the final plan meets all customer needs.
• Cost estimation: Provide a detailed cost budget report, including equipment costs, installation and commissioning costs, transportation costs, etc.
3. Contract signing
Business negotiation: Negotiate and reach a consensus on commercial terms such as price, payment method, and delivery time.
Signing the contract: After both parties reach a consensus on all details, the sales contract and technical agreement are officially signed.
4. Detailed design and manufacturing
• Deepening design: Based on the technical specifications in the contract, complete detailed engineering drawings and technical documents.
• Procurement of raw materials and components: Start purchasing the required raw materials and standard parts according to the design drawings, and prepare for the processing of self-made parts.
Equipment manufacturing: Assemble and test equipment according to established quality standards to ensure that each device meets design requirements.
5. Installation and commissioning
Pre acceptance before shipment: Invite customers to the factory for pre acceptance to check whether the equipment meets the technical specifications specified in the contract.
On site installation: Transport the equipment to the customer's factory and begin installation work, strictly following the construction plan during the process.
System debugging: Conduct comprehensive system debugging after installation to ensure the stable operation of the entire cooling tank.
• Operation training: Provide necessary training for customers' operators, teaching them how to correctly use and maintain equipment.
6. After sales service
• Warranty service: Provide free repair services within a certain period of time to solve various possible problems.
• Regular Follow up: Regularly send people to visit customers to understand the actual usage of equipment and collect improvement suggestions.
• Spare parts supply: Ensure a long-term stable supply channel for spare parts, so that customers can use them in the future when replacing vulnerable parts or upgrading equipment.
Specific technical points
1. Cooling tank material:
Stainless steel material: Food grade stainless steel (such as 304 or 316L) is usually chosen to ensure food safety and corrosion resistance.
• Thermal insulation layer: use efficient thermal insulation materials (such as polyurethane foam) to reduce heat loss and improve energy efficiency.
2. Cooling system:
Compressor: Choose an efficient and energy-saving refrigeration compressor to ensure rapid cooling.
Evaporator and condenser: Design a reasonable evaporator and condenser to improve cooling efficiency.
Control system: Advanced PLC control system is adopted to achieve automated control and ensure precise temperature control.
3. Mixing system:
Mixing device: Equipped with a mixing device to ensure even cooling of the milk and prevent layering.
Mixing speed: Set the appropriate mixing speed based on the capacity of the cooling tank and the characteristics of the milk.
4. Cleaning system:
CIP cleaning system: Integrated CIP (Cleaning In Place) cleaning system, convenient and fast internal cleaning, ensuring hygiene and safety.
• Cleaning program: Design an automated cleaning program to simplify the operation process.
5. Monitoring system:
• Temperature monitoring: Install temperature sensors to monitor milk temperature in real-time and ensure cooling effectiveness.
• Data recording: Record temperature change data for subsequent analysis and quality traceability.
6. Safety and Compliance:
• Safety valve: Install a safety valve to prevent safety issues caused by excessive pressure.
Compliance certification: Ensure that the equipment complies with relevant national standards and industry specifications, and obtains necessary certifications (such as CE, ISO, etc.).
Pre sales services
After-sale service
1. Equipment warranty period: We provide a one-year free warranty service for mechanical equipment. If any non-human caused problems occur during the warranty period, we will provide free repair or replacement services.
2. Maintenance and upkeep services: We provide regular or irregular equipment maintenance and upkeep services to ensure the normal operation of the equipment. We will provide 24-hour online technical support services.
3. Accessory supply: We guarantee to provide original factory accessories in a timely manner in case of equipment damage or replacement of parts.
4. Training services: In order to enable customers to effectively operate and maintain equipment, we will provide equipment operation and maintenance training.
5. Installation and debugging: We will provide equipment installation and debugging services to ensure that the equipment is installed correctly and can operate normally.
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FAQ
1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.
2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.
3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .
4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .
5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.
6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.
7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.
8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.
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