| Customization: | Available |
|---|---|
| After-sales Service: | One year |
| Warranty: | One year |
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Describe
The seabuckthorn juice processing line is suitable for processing fresh Seabuckthorn into 100% seabuckthorn juice. The production line includes the main processes of seabuckthorn processing production line, including freezing → depilation → washing → fruit picking → thawing → pulping → preheating → sterilization → finally obtaining seabuckthorn juice and its series products.
Seabuckthorn fruit is called "longevity fruit" in Japan, the "second ginseng" in Russia, the "life energy" in the United States, the "divine fruit" in India, the "holy fruit" in China and the "king of vitamin C". In the whole process, in addition to obtaining seabuckthorn juice, seabuckthorn fruit oil can also be obtained through three-phase butterfly separator.
The specific process and corresponding equipment list are as follows:
1. immersion machine plus spray cleaner.
The cleaning adopts the combination of impregnation and spraying. When soaking and cleaning, it must be soaked repeatedly with flowing water to remove impurities such as leaves and branches.
2. Manual fruit picking belt: the fruit must be nine mature, golden or yellow to remove rot, diseases and pests. Be careful not to damage the peel.
3. Pulping machine: the two-way pulping machine is used to obtain fresh Seabuckthorn pulp;
4. Enzyme inhibitor: in order to prevent browning, passivate enzyme activity, soften pulp, hydrolyze pectin, promote the full dissolution of pigment, and reduce the viscosity of fruit juice, heat treatment is required. Heat to 60 ~ 70 ° C for 15 minutes.
5. Centrifugal separator: separate the components of seabuckthorn juice and seabuckthorn meat particles or liquid-liquid mixture by centrifugation;
7. Equip tank, deaerator, sterilizer, filling machine, secondary sterilization, blower and other equipment to finally obtain seabuckthorn juice.
8. We need to clean the equipment regularly after use and use CIP cleaning system
Advantages of seabuckthorn juice processing line:
1. All parts of seabuckthorn juice processing production line in contact with materials are made of 304 stainless steel
2. The whole production line starts from fruit pressing, and the raw materials are processed in a closed environment to give full play to the original flavor and nutrition of the raw materials.
3. Seabuckthorn seed oil adopts advanced carbon dioxide extraction technology to obtain 100% pure seabuckthorn seed juice to ensure that the effective nutrients in seabuckthorn oil are not lost. This is a true "full nutrition" fruit oil.
Technical parameter of 1000kg per hour seabuckthorn juice, pulp, and seeds oil line:
| Flow NO. | Equipment Name | Capacity | Main Technical Parameter | UNIT | QTY |
| A | Washing and pulping system | ||||
| A-1 | Surfing and unfreezing Washer | 1T/H | SUS304, net conveying, hot water recycle system, steam coil pipe heating, Germany temperature control system, 3000*800*1200, including net elevating, 10-20RPM stepless speed adjustable | Unit | 1 |
| A-2 | Clapboard elevator | 1T/H | SUS304 stainless steel, clapboard elevator, power: 2.2KW, stepless speed adjustable by manually, 20-100RPM stepless speed adjustable, 5000*400*5000 | Unit | 1 |
| A-3 | First Step pulping machine | 1T/H | SUS304, rotary speed, 960R/Minutes, power:30KW, frequency converter adjustable, 1-2MM net hole, 1700*600*1250mm | Unit | 1 |
| A-4 | Second Step pulping machine | 1T/H | SUS304, rotary speed, 960R/Minutes, power:30KW, frequency converter adjustable, 1-2MM net hole, 1170*600*1250mm | Unit | 1 |
| A-5 | Seed screw conveyer | 0.5T/H | SUS304, side plate thickness 3MM, power:2.2KW, stepless adjustable, 6000*200*1400 | Unit | 1 |
| A-6 | Fruit skin screw conveyer | 0.5T/H | SUS304, side plate thickness 3MM, power:2.2KW, stepless adjustable, 6000*200*1400 | Unit | 1 |
| A-7 | Temporary storage tank | 500L | SUS304 stainless steel, single layer, plate thickness 3MM, feet adjustable, semi-open type, bottom flange outlet, there is sightglass on both top and bottom of the tank. | Unit | 1 |
| A-8 | Screw pump | 1T/H | SUS304 Stainless steel, food grade rubber stator, stepless speed adjustable | Unit | 1 |
| A-9 | Buffer tank | 1000L | SUS304 stainless steel, single layer, with verticle stirrer 30RPM, sealing manway, digital thermometer, CIP sprayer, anti-votex plate, material discharge at bottom, adjustable feet, ladder, glass tube liquid meter | Unit | 1 |
| A-10 | Centrifugal pump | 3T/H | SUS304, mechanical seal, ABB motor, pumping lift 24meter | Unit | 1 |
| B | Separate and temporary storage system | Unit | |||
| B-1 | Oil and water separate machine | 1T/H | Food grade, auto discharge residue, 6600RPM, auto discharge oil | Unit | 1 |
| B-2 | Oil temporary storage tank | 500L | SUS304 stainless steel, single layer, plate thickness 3MM, feet adjustable | Unit | 1 |
| B-3 | Temporary storage tank | 1000L | SUS304 stainless steel, single layer, with verticle stirrer 30RPM, sealing manway, breath valve, digital thermometer, CIP sprayer, anti-votex plate, material discharge at bottom, adjustable feet, ladder, glass tube liquid meter | Unit | 2 |
| B-4 | Centrifugal pump | 3T/H | SUS304 stainless steel, mechanical seal, ABB motor, pumping lift 24meter | Unit | 1 |
| C | Sterilization and homogenization system | Unit | |||
| C-1 | Full-auto tubular sterilizer | 0.5T/H | SUS304 stainless steel, PLC full-auto control, colorful touch scree, 120ºC, 15S, UK steam valve control system, with self CIP cleaning system | Unit | 1 |
| C-2 | Homogenizer | 0.5T/H | 25MPa, 5.5KW, with starting cabinet | Unit | 1 |
| D | Filling system | Unit | |||
| D-1 | High level tank | 1000L | SUS304 stainless steel, single layer, with verticle stirrer 30RPM, sealing manway, breath valve, digital thermometer, CIP sprayer, anti-votex plate, material discharge at bottom, adjustable feet, ladder, glass tube liquid meter | Unit | 1 |
| D-2 | High level platform | SUS304 stainless steel, with checkered plate , 2.5mX2.5mX2m | Unit | 1 | |
| D-3 | Plastic bag filling machine | SUS304 stainless steel, 2000Bag/hour, 350ML/Bag | Unit | 1 | |
| E | CIP system | Unit | |||
| E-1 | Semi-auto CIP system | 1000L*4 | Single circuit, semi-auto, including acid tank, alkali tank, hot water tank, pure water tank, temperature auto-control, acid and alkali concentrate auto supplying system | Unit | 1 |
| E-R | CIP return pump | 20T/H | SUS304 stainless steel, pumping lift: 20Meter | Unit | 1 |
Project samples:
| No. | Project information | Place | Remark |
| 1 | 10 t/H Concentration Sea Buckthorn Juice Beverage Production Line | Erdos | Turnkey Project |
| 2 | 3 t/H Red Jujube Tea Drink Production Line | Shanxi yanan | Turnkey Project |
| 3 | 8t/H juice, buckwheat beverage production line | Sichuan liangshan | Turnkey Project |
| 4 | 24000 p/HPET Honeysuckle Extraction Drink Pre-process Production Line | Chongqing xiushan | Turnkey project |
| 5 |
3 t/H Winter Jujubes juice line |
Shandong leling | Turnkey project |
| 6 | 2 T/H Buckthorn Juice, Pulp, Oil Line. | Mongolia | Cooperated with Germany Engineering Company |
1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.
2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.
3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .
4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .
5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.
6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.
7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.
8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.
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