Pineapple juice processing machinery pineapple juice production plant

• Customization: Available
• After-sales Service: One year
• Warranty: One year
• Model NO.: Beyond
• Type: Fruit juice processing machine
• Voltage: 380V/220V/200V
• Power: 100-200KW
• Customized: Customized
• Material: SUS304/316L Both Available
• Control Type: Full-Auto and Semi-Auto Both Availab
• Certificate: ISO9001:2008/HACCP/GMP
• Efficient: Enegy saving
• Processing Capacity: Processing both Pineapple and Mango
• Transport Package: Wooden Package and Framework
• Specification: 60-1500T/D
• Trademark: Beyond
• Origin: Shanghai-China
• HS Code: 8438600000
• Production Capacity: 100sets/Year

Product Description

Pineapple juice processing machinery pineapple juice production plant



Pineapple juice production plant is a specialized factory used for producing pineapple juice. These types of factories typically include the entire production process from raw material processing to finished product packaging. Here are some key information about pineapple juice production plants:

1. Main process flow
• Raw material reception and cleaning: Fresh or frozen pineapples are first cleaned to remove surface dirt and impurities.
• Peeling and cutting: Use mechanical or manual methods to remove the outer skin of pineapple and cut it into small pieces for further processing.
Juice extraction: Extract the juice from pineapple chunks through a press machine. Modern factories typically use efficient juicing equipment to increase juice extraction rates.
• Filtration: The initially extracted juice may contain impurities such as pulp fibers, which need to be clarified through a filtration system.
Pasteurization: In order to extend the shelf life and ensure food safety, fruit juice will undergo pasteurization treatment.
• Cooling and storage: The sterilized juice should be quickly cooled to an appropriate temperature and then stored in a sterile container.
• Blending: According to product requirements, it is sometimes necessary to add sugar, acidity regulators, or other ingredients to the juice to improve its taste.
• Filling and sealing: The final step is to fill the juice into a bottle or can and seal it.
• Packaging and transportation: After final inspection, the finished product is packaged and ready for shipment.
2. Key equipment
Cleaning machine: used for cleaning raw materials.
Peeling machine and cutting machine: Automated equipment used for peeling and cutting.
• Juicer: Efficiently extract juice.
Filter: Multi stage filtration system ensures clear juice.
Sterilization machine: Pasteurization equipment to ensure food safety.
• Cooling system: Quickly cool the juice.
Filling machine: Automated filling equipment to improve efficiency.
Sealing machine: Seal packaging to prevent contamination.
Packaging machine: Packaging finished products for easy transportation and sales.
3. Quality control
• Raw material selection: Strictly select fresh pineapples with suitable maturity.
Hygiene standards: The entire production process must comply with strict hygiene standards to avoid contamination.
• Testing: Regularly conduct microbiological and chemical composition testing on finished products to ensure product quality.
4. Application Fields
Beverage industry: Provide high-quality pineapple juice raw materials for major beverage brands.
Food processing: used as an ingredient for other foods such as candy and jam.
Export market: Some products are directly exported to international markets.

If you need more detailed information, such as specific equipment suppliers, technical parameters, or operation guidelines for a particular link, please let me know and I will provide you with more information.




System Advantages 
The processing capacity is varied from 60 tons/day to 1500 tons/day.
The line Can deal with similar characteristics of fruits.
Using the high efficient of mango destoner to improve the mango output percentage effectively
Using efficient belt juice extractor to improve the juice efficiency and the output percentage of pineapple.
The production process fully automatic PLC control to save labor and  Facilitate production management
Low-temperature vacuum evaporation ,Maximize reserve the  flavor substances and nutrients  also save energy.
Tubular UHT sterilizer and Aseptic filling machine, produce high-quality aseptic juice products
Automatic CIP cleaning ,ensure the entire line equipment of  food hygiene and safety requirements


Technical Parameters

Condition: New
Brand name: Shanghai Beyond;
Type: whole processing Line/turnkey project/fruit and vegetables processing/dairy processing/beverage processing
Voltage: 220v/380v
Power(W): 100-200kw
Weight: Different size different weight/customized
Dimension(L*W*H): Different size different dimension/customized
Certification: CE&ISO
Warranty: 12 months/1 year
After-sales Service Provided: Engineers available to service machinery overseas
Main material: SUS304 or SUS316
Control type: automatic, semi-automatic
energy consumption: Low consumption with high efficiency
capacity: 500-10000L/H-customized
installation period: 1-3months
Period time: 30 days-120 days
Cups material: pouches, paper box, glass bottle, pet bottle, glass bottle
Product storage condition: room temperature; low temperature;
 

Raw material:	Mango and pineapple Peach,apricot,plum and other similar flesh fruits with hard seed
End product:	Nature Juice, juice Concentrate, transparent juice, cloudy juice, canned fruits
Production capacity:	20T/D-2000T/D
Output percentage:	≥90%
Solid content	7~12Brix
Packing type for end product:	Aseptic Bag/glass Bottle/PET Bottle /gable Top Box

 

The installation and debugging of a pineapple processing line involves several complex steps to ensure the efficient and safe operation of the facility. Here's a comprehensive overview:

Installation

1. Site Preparation:•Choose a suitable location with easy access to raw materials (pineapples), water, electricity, and drainage systems.•Level the ground, install food-grade flooring, and create designated areas for equipment setup.

2. Equipment Assembly:•Receiving and Cleaning: Set up conveyors, washing machines, and sorting lines to remove debris from pineapples.•Peeling and Coring: Install automatic or semi-automatic peeling and coring machines.•Juice Extraction: Place hydraulic presses or centrifugal extractors to separate juice from pulp.•Filtration System: Mount filters for clarification and removal of solids.•Pasteurization/ Sterilization: Integrate pasteurizers or UHT systems for sterilizing the juice.•Blending and Flavoring: Assemble blending tanks for adding sugars, flavors, or other ingredients as per product specifications.•Bottling and Packaging: Install filling machines, capping devices, labeling equipment, and packaging lines.•Sterile Storage Tanks: Position storage tanks for holding final products before distribution.

3. Utilities Connection:•Connect water supply, power, steam, compressed air, and refrigeration systems to the relevant machinery.

4. Control Systems Integration:•Incorporate PLCs (Programmable Logic Controllers) and SCADA (Supervisory Control and Data Acquisition) systems to automate processes and monitor performance.

5. Safety Measures:•Ensure all safety features are installed correctly, such as emergency stop buttons, interlocks, and protective barriers.

Debugging

1. Mechanical Checks:•Conduct dry runs without actual produce to test the mechanical functionality of each piece of equipment, checking for vibrations, leaks, and smooth operations.

2. Electrical Testing:•Test all electrical connections, sensors, and control panels to ensure they operate correctly.

3. Process Validation:•Run trial batches through the system, adjusting parameters to optimize yield, quality, and consistency in taste and texture.

4. Sanitation Protocols:•Validate CIP (Clean-in-Place) systems and establish SOPs (Standard Operating Procedures) for cleaning and sanitation.

5. Quality Assurance Setup:•Calibrate instruments for measuring acidity (pH), Brix, and microbial levels, and set up sampling procedures for quality checks.

6. Operator Training:•Train personnel on the operation, maintenance, and troubleshooting of the equipment, emphasizing hygiene and safety standards.

7. Final Commissioning:•Once all tests have been successfully completed, obtain necessary approvals and certifications from health authorities and commence production.

Throughout the process, detailed records should be kept, regular maintenance schedules established, and compliance with food safety regulations and industry best practices maintained to ensure a high-quality and efficient pineapple processing plant.
 

Customizing Pineapple Puller Processing Line mainly involves selecting suitable machine configurations and parameters to ensure that the final product meets specific production needs. Here are some key steps and considerations:

Determine production scale: Firstly, it is necessary to determine the expected daily or hourly production volume. This will affect the specifications and configuration of the machine, such as whether a fully automated production line is required or whether semi automated equipment is acceptable.

Choose the appropriate machine: Based on the production scale, select the appropriate pineapple pulsar machine. For example, if the production scale is small, smaller machines can be chosen; For large-scale production, more efficient and powerful equipment needs to be considered.

Configure additional equipment: Depending on production needs, additional equipment may need to be configured, such as a pine apple peeler machine to reduce pre-processing time, or a dehydrator and dried fruit production line to adapt to different product form requirements.

Set product quality standards: Based on market demand and customer preferences, set product quality standards. For example, if planning to produce pine apple pulp or pine apple jam, it is necessary to consider the uniformity, taste, and shelf life of the product.

Consider cost and budget: Customizing a production line requires consideration of cost-effectiveness. Select cost-effective equipment and materials based on the budget, while ensuring that the long-term operating costs of the production line are also within a controllable range.

Technical support and after-sales service: Choose suppliers who provide excellent technical support and after-sales service to ensure the smooth installation, commissioning, maintenance, and upgrading of the production line.

Customized detail adjustments: Depending on specific needs, adjustments may need to be made to the details of the production line, such as color, size, etc., to ensure that the production line matches the production environment and brand image.

In summary, customizing a Pineapple Puller Processing Line requires comprehensive consideration of factors such as production scale, equipment selection, configuration of additional equipment, product quality standards, cost budget, technical support, and detailed adjustments.
 

Pre sales services

 

After-sale service 

 

1. Equipment warranty period: We provide a one-year free warranty service for mechanical equipment. If any non-human caused problems occur during the warranty period, we will provide free repair or replacement services.
2. Maintenance and upkeep services: We provide regular or irregular equipment maintenance and upkeep services to ensure the normal operation of the equipment. We will provide 24-hour online technical support services.
3. Accessory supply: We guarantee to provide original factory accessories in a timely manner in case of equipment damage or replacement of parts.
4. Training services: In order to enable customers to effectively operate and maintain equipment, we will provide equipment operation and maintenance training.
5. Installation and debugging: We will provide equipment installation and debugging services to ensure that the equipment is installed correctly and can operate normally.

 

 

Company Profile

 

 

 

 

 

Our Service

 

 

Trade shows

 

 

 

 

FAQ

 

1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.

 

2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.

 

3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .

 

4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .

 

5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.

 

6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.

 

7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.

 

8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.