Small fruit juice processing plant mango juice processing plant
The selection of key equipment is crucial for ensuring production efficiency and product quality when establishing a small juice processing plant. Here are some basic device lists:
1.
Cleaning equipment: used to remove dirt, pesticide residues, etc. from the surface of fruits.
2.
Grading equipment: Classify fruits based on size, color, or ripeness.
3.
Crusher/Beater: Crush fruits into small pieces for subsequent processing.
4.
Juicer/Squeezer: Extract juice from fruit pulp.
5.
Filtration system: including sieve, filter cloth or centrifugal separator, used to remove solid particles from juice.
6.
Pasteurization equipment: kills harmful microorganisms in fruit juice by heating, extending the shelf life.
7.
Cooling system: Quickly reduce the temperature of the juice to maintain freshness.
8.
Storage tank: used for temporary storage of juice, usually requiring good sealing and insulation.
9.
Filling line: includes a series of processes such as bottle cleaning, filling, and sealing to ensure complete product packaging.
10.
Labeling machine: Attach labels to finished bottles, including brand information, ingredient descriptions, etc.
The above are some basic equipment required to establish a small-scale juice processing production line. Of course, the specific configuration also needs to consider factors such as your actual needs (such as daily production), budget, and target market.
The process flow of mango juice processing can be roughly divided into the following steps:
1. Raw material preparation: Select fresh and moderately ripe mangoes, and remove any unqualified fruits.
2. Cleaning: Use cleaning equipment to thoroughly clean the surface of mangoes, removing dirt and pesticide residues.
3. Peeling and cutting: Peel the mango and cut it into small pieces for easy processing.
4. Crushing/Beating: Mango chunks are further refined into mango puree using a crusher or beater.
5. Juice extraction: Use a juicer to extract juice from mango puree. This step may involve adding an appropriate amount of water to adjust the concentration of the final product.
6. Filtration: Clear fruit juice is obtained by removing pulp fibers and other solid impurities through a filtration system (such as a sieve, filter cloth, etc.).
7. Homogenization: If you need to produce products with a more delicate taste, you can use a homogenizer to process the juice, making the particles smaller and evenly distributed.
8. Pasteurization: Heat the juice to a certain temperature and maintain it for a period of time to kill any harmful microorganisms that may exist, ensuring product safety.
9. Cooling: Quickly reduce the temperature of the juice to a refrigerated state to prevent bacterial growth again.
10. Storage: Temporarily store the juice under sterile conditions until it is filled.
11. Filling and capping: Automated filling lines are used to pour juice into pre disinfected containers and seal them properly.
12. Labeling: Labeling finished bottles with labels containing brand information, ingredient descriptions, and other content.
13. Packaging: Place the filled juice into cardboard boxes or other forms of outer packaging according to specifications for easy transportation and sales.
Throughout the process, attention should be paid to controlling environmental hygiene and personal hygiene, following food safety standards, and ensuring product quality. In addition, certain steps can be adjusted or additional processing steps can be added according to specific needs (such as adding vitamin C as an antioxidant).
Mango juice processing factories have many outstanding technological highlights, which not only improve production efficiency and product quality, but also ensure product safety and extend shelf life. Here are some key technological highlights:
1. Efficient cleaning and peeling:
Bubble cleaner: cleans the surface of fruits by generating a large amount of bubbles, while reducing damage to the skin.
Automatic peeling machine: using mechanical or chemical methods to quickly remove mango peels, improving processing speed and consistency.
2. Advanced juicing technology:
Cold pressed juicing: juicing is carried out at low temperatures to maximize the retention of nutrients and natural flavor in the juice.
Spiral press: Suitable for fruits with high fiber content, it can effectively extract juice and reduce waste.
3. Fine filtration and homogenization:
Microfiltration membrane technology: using a microporous membrane filtration system to remove small particles and keep the juice clear and transparent.
High pressure homogenizer: By using high pressure, the particles in the juice become finer and more uniform, enhancing the taste.
4. Efficient sterilization and cooling:
Instant High Temperature Sterilization (UHT): Heat the juice to a very high temperature in a short period of time and then quickly cool it down, killing bacteria while minimizing the impact on juice quality.
Aseptic filling: Fill in a completely sterile environment to avoid secondary contamination and extend product shelf life.
5. Intelligent control system:
PLC control: Using programmable logic controllers (PLCs) to automate the management of the entire production line, improving production efficiency and stability.
SCADA monitoring system: Real time monitoring of data parameters in various process stages to ensure that the production process is in optimal condition.
6. Environmental and energy-saving measures:
Wastewater treatment: Set up specialized wastewater treatment facilities, recycle and utilize water resources, and reduce environmental pollution.
Energy recovery: For example, the waste heat generated during the sterilization process can be recovered and reused through heat exchangers to reduce energy consumption.
7. Quality inspection and traceability system:
Online detection equipment: such as turbidity meters, pH meters, etc., used for real-time monitoring of various indicators of fruit juice.
QR code traceability system: Generate a unique QR code for each batch of products, allowing consumers to scan and learn detailed information about the products, enhancing brand trust.
8. Packaging innovation:
Aseptic packaging materials: Choose packaging materials that are suitable for long-term storage and have good barrier properties to protect the juice from external environmental influences.
Personalized packaging design: Various specifications and styles of packaging are launched based on market demand to meet the preferences of different consumers.
The application of these technologies can not only significantly improve the quality and safety of mango juice, but also help enterprises achieve sustainable development and gain competitive advantages in the market
In order to provide you with a detailed customized plan for mango juice processing factory, we need to consider the following key factors:
1. Production scale: What is your planned daily output? This will directly affect the selection of equipment and the design of production lines.
2. Product types: Apart from pure mango juice, do you plan to produce other types of juices or mixed drinks?
3. Target market: Where is your main sales market? Consumer preferences may vary in different regions.
4. Budget: What is your total investment budget? This helps us choose the appropriate equipment and technology.
5. Regulatory requirements: What are the food safety standards in your country or region? What specific hygiene and quality requirements need to be met?
Based on the above factors, we can develop a preliminary customized plan. Here is an exemplary customized solution for a mango juice processing factory:
Project Overview
Project Name: Mango Juice Processing Factory
Location: To be determined
• Daily production: Assuming 5000 liters per day
• Product types: pure mango juice, mango mixed beverage
Main equipment configuration
1. Cleaning line
• Bubble cleaning machine
Spray cleaning machine
2. Grading and Peeling
• Automatic classifier
Efficient peeling machine
3. Crushing and juicing
• Cold press juicer
Spiral press machine
4. Filtration and homogenization
Microfiltration membrane filtration system
• High pressure homogenizer
5. Sterilization and cooling
UHT instantaneous high-temperature sterilization system
Plate heat exchanger
6. Storage and Filling
Stainless steel storage tank
• Aseptic filling line
7. Packaging and Labeling
Bottle cleaning machine
• Automatic filling and capping machine
• Fully automatic labeling machine
8. Quality inspection
Online detection equipment (such as turbidity meter, pH meter)
QR code traceability system
Production process flow
1. Raw material preparation: Select fresh mangoes and remove unqualified fruits.
2. Cleaning: Use a bubble cleaner and a spray cleaner to thoroughly clean the surface of the mango.
3. Grading and Peeling: Processing is carried out through an automatic grading machine and an efficient peeling machine.
4. Crushing and juicing: Use cold press juicers and screw presses to extract juice.
5. Filtration and Homogenization: Juice is processed through a microfiltration membrane filtration system and a high-pressure homogenizer.
6. Sterilization and cooling: UHT instantaneous high-temperature sterilization system and plate heat exchanger are used for sterilization and cooling.
7. Storage: Temporarily store juice in stainless steel storage tanks.
8. Filling and sealing: Fill and seal through a sterile filling line.
9. Labeling and packaging: The fully automatic labeling machine labels finished bottles and then packages them.
Project budget
Equipment investment: Based on the brand and model of the selected equipment, the budget is approximately X million yuan.
• Factory construction: including civil engineering, water and electricity installation, etc., with a budget of approximately Y million yuan.
• Operating costs: including raw material procurement, labor costs, maintenance expenses, etc., estimated at Z million yuan per month.
Regulatory requirements
Food safety standards: comply with local food safety regulations and standards.
Environmental requirements: Meet the requirements of the local environmental protection department and install wastewater treatment facilities.
timetable
• Project planning phase: 1 month
Equipment procurement and installation: 3 months
Debugging and trial operation: 1 month
• Formal production: 1 month later
Please provide more specific information, such as your budget range, expected daily production, target market, etc., so that we can tailor a more detailed plan for you. If you have any special needs or questions, please feel free to let me know!
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FAQ
1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.
2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.
3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .
4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .
5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.
6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.
7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.
8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.
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