New Small-Scale Automatic Mozzarella Cheese Making Machine Dairy Processing Beverage Applications Featuring Essential Pump Motor

• After-sales Service: One year
• Warranty: One year
• Process: Thermal Processing
• Power Source: Gas
• Certification: CE, ISO9001
• Automatic Grade: Automatic
• Model NO.: BEYOND
• Application: Milk, Yogurt, Milk Powder, Cheese
• Customized: Customized
• name: pasteurized milk processing line
• material: SUS304
• Transport Package: Standard Export Packing
• Specification: customized
• Trademark: beyond
• Origin: China
• Production Capacity: 100

Product Description

New Small-Scale Automatic Mozzarella Cheese Making Machine Dairy Processing Beverage Applications Featuring Essential Pump Motor

Cheese production line refers to a series of mechanical equipment and technological processes used for large-scale production of cheese. This production process starts from receiving raw milk, goes through multiple steps such as pretreatment, standardization, coagulation, cutting, whey removal, shaping, pressing, salinization, maturation, etc., until the final packaging of finished cheese.

Below is a simplified overview of the cheese production process:

Raw material reception and pretreatment: • Raw milk usually needs to be cooled, filtered, and quality tested to ensure that the milk quality meets production standards Perform pasteurization or high-temperature short-term sterilization (HTST) to kill bacteria and extend the shelf life of the product while retaining the flavor of the dairy.

• Standardization: • Adjust the ratio of milk fat and non fat milk solids to meet the specific needs of different types of cheese Coagulation: Add rennet to coagulate milk protein, forming a clot. For certain types of cheese, such as soft cheese, acidification may be used to promote solidification Cutting and discharging whey: • Use a cutter to cut the solidified milk into small particles, accelerating the release of whey Further promote the separation of whey and clots through gentle stirring and heating.

• Forming and pressing: • Collect the curd of milk and place it into a mold to form the initial shape of the cheese Remove excess whey through pressing, and adjust the pressing time and force according to the required hardness Salinization: Salt can increase flavor, inhibit microbial growth, and affect the texture of cheese. Salinization can be achieved by spreading dry salt, soaking in salt water, or directly adding salt Maturation/Maturation: • Maturation is a key step in the development of cheese's unique flavor and texture, which can range from a few weeks to several years, depending on the type of cheese Store in an environment with controlled temperature and humidity, regularly flipping and scrubbing the surface of the cheese to promote uniform ripening.

• Packaging and distribution: • The mature cheese is inspected and graded, then cut and packaged according to the market requirements, and appropriate refrigeration conditions are maintained for distribution and sales. Throughout the production process, automation equipment and control systems are crucial for ensuring the stability of product quality and production efficiency.
Modern cheese production lines can be highly automated, from raw material processing to final packaging, reducing manual intervention, improving production efficiency and food safety levels.


Equipment introduction:
The cheese press, together with the cheese processing machine, is used to press wet cheese and remove moisture. Our cheese press consists of cylinder, mould and control box. The cylinder is automatically pressed, and the control box controls the cylinder switch and speed. Mold shape can be customized.
Advantages of cheese press:
1. Easy to operate and use.
2. Good pressure regulation and high efficiency.
3. It is made of high-quality stainless steel, durable and easy to clean and maintain.
4. Set water pan to ensure smooth drainage and sanitation.
Our strengths:
*It can be designed according to the special requirements of users
*Multiple products can be produced on the same production line
*It can produce high-quality products and maintain nutrition
*Aromatic substances can be accurately added and mixed
*Extend the shelf life of products
*Large output and small loss
*Application of high and new technology to save energy consumption
*According to the choice of customers, we can provide various milk configurations.

The hogendorn family produces baby Gouda cheese in Wald. In order to achieve more production with less labor, hogendorn and C. van trelet dairy technology developed a new production line. The milk is pumped into a closed curd processor through a preheating device, through which the milk is heated to 29 degrees. The automatic curd processor displays the amount of ingredients required, which is calculated according to the starting amount of milk. When added, the automatic curd processor will continue this process until the curd is ready. After that, the curd whey mixture is transferred to an automatic drainage container, which will pre press the curd and cut it into pieces. Through additional pneumatic distribution blocks, the curd blocks are redirected to different holes in the micro perforated multi vortex tube. Then squeeze the cheese out with compressed air. The cheese will continue to enter the storage room through the salt bath, and the multi-functional cheese will be cleaned through the large CIP tank. These substances are dissolved in a chemical coagulant. The aging of baby Gouda cheese is carried out on plastic shelves to ensure good ventilation and easy cleaning.


Plate pasteurizer(3 sections)
Technical parametre: 5ºC→65ºC(homogenization) →85~95ºC(15S) →5ºC
This unit can be connect with separator, homogenizer, flash evaporator & degasser ect. this unit is used as Pasteurizer (widely used in fresh milk, milk beverage, juice, tea, alcohol, ice cream ect.) ,and also pre-sterilize material when producing Pasteurized milk(long life milk).
This machine has features of high heat recovery, lower energy cost, strict design on the construction and easy operation, simple maintenance.
 
Control type:
Full-automatic control
(PLC with touch screen),
Semi automatic PID Control.
 
Standard attachments:
A. Plate heat exchanger;              
B. Material-balance bucket;
C. Hot water-balance drum;            
D. Hot water pump;       
E. Product pump;
F.  Steam & water mixer;              
G. Electricity box;
H. Stainless steel pipes and valves etc.
I.  PLC and color touch screen;
 
Production capacity: 500L-20T/H

Condition: New
Brand name: Shanghai Beyond;
Type: whole processing Line/turnkey project/fruit and vegetables processing/dairy processing/beverage processing
Voltage: 220v/380v
Power(W): 100-200kw
Weight: Different size different weight/customized
Dimension(L*W*H): Different size different dimension/customized
Certification: CE&ISO
Warranty: 12 months/1 year
After-sales Service Provided: Engineers available to service machinery overseas
Main material: SUS304 or SUS316
Control type: automatic, semi-automatic
energy consumption: Low consumption with high efficiency
capacity: 500-10000L/H-customized
installation period: 1-3months
Period time: 30 days-120 days
Cups material: pouches, paper box, glass bottle, pet bottle, glass bottle 
Product storage condition: room temperature; low temperature;
 
Related machinery of dairy(cheese, butter, milk, yoghurt,cream) processing line
Large outdoor storage tank, agitator tank, jacket tank, ferment growing tank, emulsification tank, milk weighing, milk receiving/collecting, extracting, pasteurizer yoghurt, UHT, HTST pasteurizer, plate pasteurizer, tubular UHT sterilizer, spraying type pasteurization, cooling tunnel, bottle tilting sterilization chain, CIP cleaning system, full-auto CIP, semi-auto CIP, evaporator, curd cutting, whey draining, cheese making, scalding/stretching/molding, cheese vat, mozzarella cheese, cheddar cheese, blending system, pre-pasteurization, cream separator system, powder melting, dissolving system, homogenizer system, turn-key project.
 

 

Installing and debugging a cheese production line involves several steps to ensure that the equipment operates efficiently and safely. 

Here's a general guide on how to approach this task:

Preparation:
• Review the manufacturer's instructions and technical documentation for each piece of equipment.• Ensure all necessary tools and safety equipment are available.• Assemble your installation team and make sure they are familiar with the process and safety procedures.

Site Preparation:
• Check the facility where the equipment will be installed to ensure it meets the requirements specified by the manufacturer.• Verify that utilities such as water, electricity, steam, and compressed air are accessible and meet the specifications required by the equipment.

Installation:
• Unpack and inspect all equipment for any damages during transportation.• Position the equipment according to the layout plan provided by the engineer or manufacturer.• Install and connect all the components including conveyors, pasteurizers, vats, molds, packaging machines, etc.• Connect all utilities and services to the equipment.• Assembly Verification:• Double-check all connections and ensure that the equipment is securely anchored.• Inspect all electrical and mechanical parts for proper installation.• Commissioning:• Perform a dry run of the production line without any materials to check for any operational issues.• Adjust settings as needed based on initial testing.

Testing:
• Run the production line with materials to test the actual production process.• Monitor the performance of each component and adjust as necessary to optimize efficiency and quality.• Conduct quality control tests on the output to ensure the cheese meets the desired standards.• Training:• Train the operating staff on how to use the equipment properly and safely.• Provide maintenance training to ensure that the equipment is kept in good condition.• Documentation:• Keep detailed records of the installation and any adjustments made.• Update maintenance schedules and manuals.

Final Inspection and Acceptance:
• Conduct a final inspection with the client or a representative from the company.• Address any outstanding issues before final acceptance of the installation.• Ongoing Support and Maintenance:• Establish a maintenance schedule and provide ongoing support to the client.• Ensure that spare parts and service are available when needed.Remember, safety should always be a priority during installation and throughout the operation of the production line. 


 

Pre sales services

 

After-sale service 

 

1. Equipment warranty period: We provide a one-year free warranty service for mechanical equipment. If any non-human caused problems occur during the warranty period, we will provide free repair or replacement services.
2. Maintenance and upkeep services: We provide regular or irregular equipment maintenance and upkeep services to ensure the normal operation of the equipment. We will provide 24-hour online technical support services.
3. Accessory supply: We guarantee to provide original factory accessories in a timely manner in case of equipment damage or replacement of parts.
4. Training services: In order to enable customers to effectively operate and maintain equipment, we will provide equipment operation and maintenance training.
5. Installation and debugging: We will provide equipment installation and debugging services to ensure that the equipment is installed correctly and can operate normally.

 

Company Profile

 

 

 

 

 

Our Service

 

 

Trade shows

 

 

 

Certificate

 

 

 

FAQ

 

1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.

 

2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.

 

3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .

 

4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .

 

5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.

 

6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.

 

7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.

 

8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.