New Mango Juice Processing Machine for Beverage Production for Food and Manufacturing Plants with Core Components Pump Motor
Description
A mango juice processing machine, also known as a mango juice production machine, is a specialized piece of equipment designed to convert fresh mangoes into commercial-grade mango juice.
These machines typically integrate several key functions to streamline the juice-making process, ensuring efficiency, hygiene, and product consistency.
Here's a breakdown of the main components and stages involved in a typical mango juice processing machine:
1. Reception and Preparation:• Washing unit: An automated system to thoroughly wash and clean the mangoes, removing dirt, dust, and any surface contaminants using water sprays and brushes.• Sorting and grading: Machines equipped with sensors, cameras, or mechanical devices to sort mangoes based on size, ripeness, and visual defects, ensuring only suitable fruits enter the juice production process.
2. Peeling and Destoning:• Automatic peeler: A device that efficiently removes the mango skin without causing significant damage to the flesh, often using a combination of mechanical pressure and rotating blades.• Destoner: A specialized mechanism that separates the mango stone (pit) from the pulp, either through mechanical force or vacuum suction, leaving behind only the edible fruit tissue.
3. Pulping and Extraction:• Pulper: A machine that breaks down the peeled and destoned mangoes into a homogeneous pulp. This can involve crushing, grinding, or pressing actions to release the juice while minimizing fiber content.• Juice extractor: A device, such as a screw press or centrifuge, that separates the juice from the pulp fibers. Centrifugal force or pressure is applied to extract as much juice as possible while minimizing the amount of insoluble solids in the final product.
4. Clarification and Filtration:• Clarifier: A settling tank or a centrifugal separator where suspended solids, pulp fibers, and other impurities settle out or are separated from the juice, improving its clarity and appearance.
• Filtration system: One or more filtration stages (e.g., mesh screens, filter presses, or membrane filters) to further refine the juice by removing fine particles and achieving the desired clarity and viscosity.
5. Pasteurization and Sterilization:• Heat exchanger or pasteurizer: A closed system that heats the juice to a specific temperature (usually around 70-90°C) for a set period to eliminate harmful microorganisms and extend shelf life without significantly affecting the taste, color, or nutritional value.• UHT (Ultra-High Temperature) treatment (optional): For longer shelf-life products, the juice can be subjected to even higher temperatures (around 135-150°C) for a short time, ensuring complete sterilization and allowing storage at ambient temperatures.
6. Homogenization (optional):• Homogenizer: A high-pressure device that reduces the size of fat globules and other suspended particles, ensuring a uniform texture and preventing separation during storage.
7. Filling and Packaging:• Filling machine: An automated system that accurately measures and dispenses the juice into bottles, cartons, cans, or other packaging formats, often incorporating sealing or capping mechanisms.• Labeling and coding equipment: Machines that apply product labels, batch codes, expiration dates, and other relevant information onto the packaged juice containers.
In summary, a mango juice processing machine is a comprehensive system that integrates multiple stages-washing, peeling, pulping, extracting, clarifying, filtering, pasteurizing (or sterilizing), homogenizing (if needed), and filling/packaging-to transform fresh mangoes into commercially viable, hygienic, and consistently high-quality mango juice. These machines can be customized to varying production capacities and specific process requirements, catering to small-scale artisanal producers as well as large-scale industrial operations.
Advantages and strong points
The processing capacity is varied from 60 tons/day to 1500 tons/day.
The line Can deal with similar characteristics of fruits.
Using the high efficient of mango destoner to improve the mango output percentage effectively
Using efficient belt juice extractor to improve the juice efficiency and the output percentage of pineapple.
The production process fully automatic PLC control to save labor and Facilitate production management
Low-temperature vacuum evaporation ,Maximize reserve the flavor substances and nutrients also save energy.
Tubular UHT sterilizer and Aseptic filling machine, produce high-quality aseptic juice products
Automatic CIP cleaning ,ensure the entire line equipment of food hygiene and safety requirements
Parameters
| Raw material |
Fresh Mango / pineapple |
| End product |
Concentrated juice, clear juice, ,cloudy juice |
| Processing capacity |
From 60tons/day to 1500 tons/day |
| Yield |
50-75% |
| Fruit consistance |
10- 20Brix |
| Product consistance |
60~72Brix |
| End package |
Aseptic bag/gable top box/PET bottle |
Installing and debugging a mango juice production machine is a multi-step technical process that ensures efficient and safe operation and produces high-quality products. The following is a general installation and debugging process, but please note that specific operations should refer to the user manual and safety guidelines provided by the equipment manufacturer, as different models and brands of machines may have specific requirements.
Preparation before installation
1. Environmental inspection: Ensure that the installation area is clean, ventilated, and meets the environmental requirements of the machine (such as temperature, humidity, etc.).
2. Infrastructure inspection: Confirm that the power supply, water source, drainage system, and compressed air (if necessary) meet the machine requirements.
3. Infrastructure: If necessary, construct or confirm that the foundation required for machine installation is firm and stable, and the levelness meets the requirements.
4. Preparation of tools and materials: Collect all necessary installation tools and accessories, such as screwdrivers, wrenches, sealing materials, etc.
Machine installation
1. Unpacking inspection: Check if all components are intact and check if the parts are complete against the packing list.
2. Main body assembly: According to the instructions, gradually assemble the various parts of the machine, such as the cleaning unit, juice extraction unit, filling unit, and sealing unit (if applicable).
3. Electrical connection: Professional electricians are responsible for wiring work, ensuring that the power supply connection is correct and complies with local electrical standards, and installing necessary leakage protection devices.
4. Pipeline connection: Connect the inlet, outlet, and raw material pipelines to ensure good sealing and no leakage.
5. Pneumatic system connection (if any): Connect the compressed air pipeline and test whether the air pressure meets the machine's operating requirements.
Debugging and verification
1. Empty running: Start the machine for empty running without adding any raw materials, check if all components are running normally, listen for abnormal sounds, and observe for any abnormal vibrations.
2. Adjustment and calibration: Based on the results of no-load operation, adjust the position of mechanical components, tension belts, calibrate sensors, etc., to ensure that all parameters meet production requirements.
3. Trial production: Add a small amount of raw materials for trial production, check the quality of the product, such as taste, color, purity, etc., and monitor production efficiency and machine stability.
4. Cleaning and hygiene: Verify whether the cleaning system can effectively clean the interior of the machine and maintain hygiene standards in the production environment.
5. Safety inspection: Finally, conduct a comprehensive safety inspection to ensure that all safety protection measures are in place, such as emergency stop buttons, protective covers, etc.
Training and Maintenance
Operation training: Provide equipment operation and maintenance training to operators to ensure they are familiar with the machine's operating procedures and safety regulations.
Maintenance Plan: Develop daily and regular maintenance plans, including lubrication, replacement of vulnerable parts, cleaning, etc., to extend the lifespan of the machine.
Remember, every step should strictly follow the safety operating procedures to ensure personnel safety and normal equipment operation. When encountering uncertain situations, promptly contact the equipment supplier or professional technical personnel for support.
Pre sales services
After-sale service
1. Equipment warranty period: We provide a one-year free warranty service for mechanical equipment. If any non-human caused problems occur during the warranty period, we will provide free repair or replacement services.
2. Maintenance and upkeep services: We provide regular or irregular equipment maintenance and upkeep services to ensure the normal operation of the equipment. We will provide 24-hour online technical support services.
3. Accessory supply: We guarantee to provide original factory accessories in a timely manner in case of equipment damage or replacement of parts.
4. Training services: In order to enable customers to effectively operate and maintain equipment, we will provide equipment operation and maintenance training.
5. Installation and debugging: We will provide equipment installation and debugging services to ensure that the equipment is installed correctly and can operate normally.
Company Profile
Our Service
Certificate
FAQ
1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.
2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.
3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .
4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .
5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.
6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.
7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.
8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.
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