Customization: | Available |
---|---|
After-sales Service: | One year |
Warranty: | One year |
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New design dairy processing machine central control room soy milk processing machine
The description for the soy milk plant:
Soybean milk factory is a factory specialized in producing soybean milk. It usually extracts soybean milk from soybeans, processes and packages it for consumers to buy and eat.
The following are the main production processes of soybean milk factory:
1. Soybean cleaning and soaking: Firstly, the soybeans will be cleaned thoroughly to remove impurities. Then, they will be soaked in water to increase their moisture content, making them easier to break and extract.
2. Crushing and grinding: The soaked soybeans will be sent to a crusher or grinding machine to break them into small particles or paste like substances. This process helps to release nutrients and proteins from soybeans.
3. Filtering and separation: The broken soybean milk will be separated from the solid and liquid through filtering equipment, such as filter screen or centrifuge. In this way, soybean dregs and other solid substances can be separated from soybean milk.
4. Heating and sterilization: The separated soybean milk will be heated to a certain temperature to eliminate possible bacteria and microorganisms. This process can extend the shelf life of soybean milk and ensure the health and safety of the product.
5. Seasoning and processing: sterilized soybean milk can be added with seasonings, such as sugar, salt or vanilla, to increase the taste and flavor. In addition, some soybean milk factories also produce other bean products, such as tofu or bean skin.
6. Packaging and storage: finally, soybean milk will be put into appropriate containers, such as paper boxes, plastic bottles or bags, and then sealed and packaged. The packaged soybean milk will be stored under appropriate temperature and humidity conditions to ensure the freshness and quality of the product.
It should be noted that soybean milk factories need to comply with food safety and hygiene standards to ensure the sanitary conditions and product quality in the production process. At the same time, the soybean milk factory also needs to carry out regular equipment maintenance and cleaning to ensure the normal operation of the production line and the stability of product quality.
The main highlights of the soy milk processing line include the following aspects:
1. Automated production: The soy milk processing line adopts advanced automation technology, which can achieve a fully automated production process from raw material processing to packaging. This not only improves production efficiency, but also reduces labor costs and ensures product consistency and quality stability.
2. Multifunctionality: The soy milk processing line can be used to produce various soy milk products with different flavors and formulas, such as plain soy milk, chocolate soy milk, vanilla soy milk, etc. At the same time, it can also produce other bean products, such as tofu, soybean milk, etc., providing more product choices and market opportunities.
3. Efficient separation: The soybean milk processing line adopts efficient separation technology, which can effectively separate the solid matter and liquid in soybean milk and extract pure soybean milk liquid. This separation technology can not only improve the taste and quality of the product, but also increase production efficiency and yield.
4. Temperature control system: The soy milk processing line is equipped with an accurate temperature control system, which can accurately control the temperature during heating and cooling processes according to different production process requirements. This helps to maintain the nutritional content and taste of the product, while ensuring its safety and stability.
5. Health and safety: The soy milk processing line adopts designs and materials that comply with food hygiene standards, ensuring that the products are not contaminated during the production process. At the same time, it also has the characteristics of easy cleaning and maintenance, which can reduce the risk of cross contamination and improve the hygiene and safety of the production line.
In summary, the main highlights of soy milk processing lines lie in their advantages in automated production, multifunctionality, efficient separation, temperature control systems, and hygiene and safety. These characteristics make soy milk processing lines an important equipment for soy milk production enterprises to improve production efficiency, reduce costs, and ensure product quality.
General working process:
Grinding system(Beans soaking)----> Soymilk and residue separating----> Soymilk cooking ---->Blending and homogenizing unit
---->filling ----> after pack sterilizing( retort)
Usage: Applicable for large milk collection center, or for milk outdoor storage at large milk production plant; also used at other food and pharmacy factory for storage of liquid product.This equipment is equipped with cleaning system, agitator, sight and view devices, also have attachments of thermometer and level indication meter.
Usage: This machine stands between the pasteurizer and the UHT, can be used for PET hot filling or roof shape filling sterilize. Full automatic control: UK Spirax Sarco steam pressure reduce valve, German or Spirax Sarco temperature control system, German Labom temperature transducer, Anthone temperature recorder without paper, South hot water pump, Siemens PLC full automatic control with touch screen, the precision of temperature control is ±0.5 degree. Semiautomatic control: UK Spirax Sarco steam pressure reduce valve, German or Spirax Sarco temperature control system, German Labom temperature transducer, Anthone temperature recorder without paper, South hot water pump, Siemens LOGO control, the precision of temperature control is ±0.5 degree.
Usage: The operating principle of the full auto CIP cleaning system means that the tank body,pipelines,pumps and all valves and also the whole processing line are cleaned on line no need to disconnect the pipes or the equipments,all cleanings are done in the closed circuit.
Condition: New
Brand name: Shanghai Beyond;
Type: whole processing Line/turnkey project/fruit and vegetables processing/dairy processing/beverage processing
Voltage: 220v/380v
Power(W): 100-200kw
Weight: Different size different weight/customized
Dimension(L*W*H): Different size different dimension/customized
Certification: CE&ISO
Warranty: 12 months/1 year
After-sales Service Provided: Engineers available to service machinery overseas
Main material: SUS304 or SUS316
Control type: automatic, semi-automatic
energy consumption: Low consumption with high efficiency
capacity: 500-10000L/H-customized
installation period: 1-3months
Period time: 30 days-120 days
Cups material: pouches, paper box, glass bottle, pet bottle, glass bottle
Product storage condition: room temperature; low temperature;
Related machinery of dairy(cheese, butter, milk, yoghurt,cream) processing line
Large outdoor storage tank, agitator tank, jacket tank, ferment growing tank, emulsification tank, milk weighing, milk receiving/collecting, extracting, pasteurizer yoghurt, UHT, HTST pasteurizer, plate pasteurizer, tubular UHT sterilizer, spraying type pasteurization, cooling tunnel, bottle tilting sterilization chain, CIP cleaning system, full-auto CIP, semi-auto CIP, evaporator, curd cutting, whey draining, cheese making, scalding/stretching/molding, cheese vat, mozzarella cheese, cheddar cheese, blending system, pre-pasteurization, cream separator system, powder melting, dissolving system, homogenizer system, turn-key project.
FLOW NO. | NAME | SIZE | MAIN TECHNOLOGY PARAMETER |
A | milk reception unit | ||
A-1 | loadometer |
maximum weighing 30T |
|
A-2 | distribution plate |
material-touch SUS304 stainless steel,six holes |
|
A-3 | electron pound scale |
maximum weighing 1000KG | |
A-4 | milk weighing tank | 500L | material-touch SUS304 stainless steel,single layer,product feeded in through 40 mesh filter net,CIP cleaning ball |
A-5 | milk acceptor | 1000L | material-touch SUS304 stainless steel,single layer,CIP cleaning ball |
A-6 | milk pump | 10T/h | material-touch SUS304 stainless steel,pump lift is 24 meters,machinical sealing,inner polished |
A-7 | twin piping filter | 10T/h | SUS304 stainless steel,two pipe,Stainless Steel Filter Element 100 Mesh |
A-8 | plate cooler | 10T/h | material-touch SUS304 stainless steel,one section,temperature change=16ºC,outlet milk temperature is 4ºC |
A-9 | storage tank | 10000L | material is SUS304,insulation,with decentration agitator,dimple pad, conical head,sealed manhole,breather vent,digital show thermometer,plate anti vortex,adjustable legs |
A-10 | milk pump |
5T/h | material-touch SUS304 stainless steel,pump lift is 24 meters,machinical sealing,inner polished |
B | raw milk pre-pasteurization unit | ||
B-1 | plate-Pasterlizer | 5T/h | SUS304 stainless steel,plate type,85ºC-95ºC,15S,full-auto control,high temperature discharging, low temperature backflow,with temperature recorder,CIP cleaning,Spiraxsarco steam depressure,control system |
B-2 | cream separator | 5T/h | disk separator,auto control,three-phase,started with frequency conversion,self-discharging |
B-3 | high pressure homogenizer | 5T/h | (starting box included) |
B-4 | storage tank | 5000L | material-touch SUS304 stainless steel,insulation,with decentration agitator,dimple pad, conical head,sealed manhole,breather vent,digital show thermometer,plate anti vortex,adjustable legs |
B-5 | milk pump |
10T/h | material-touch SUS304 stainless steel,pump lift is 24 meters,machinical sealing,inner polished |
C | cream storage and pasteurize unit | ||
C-1 | cream storage tank | 1000L | material-touch SUS304 stainless steel,heat insulated,top off- center votical agitator,conical head,airtight manhole,breather valve,digital readout thermometer,anti-eddy baffle,supporters with adjustable feet |
C-2 | rotary pump | 0.5T/h | material-touch SUS304 stainless steel,Hard Alloy Mechanical Seal,manual stepless shift |
C-3 | rotary pump | 2T/h | material-touch SUS304 stainless steel,Hard Alloy Mechanical Seal,manual stepless shift |
C-4 | plate-Pasterlizer | 0.5T/h | material-touch SUS304 stainless steel,plate type,85ºC-95ºC,15S,full-auto control,high temperature discharging, low temperature backflow,with temperature recorder,CIP cleaning,Spiraxsarco steam depressure,control system |
D | blending unit | ||
D-1 | blending tank | 3000L | material-touch SUS304 stainless steel,insulation,with decentration agitator,conical head,sealed manhole,breather vent,simple valve,digital show thermometer,plate anti vortex,adjustable legs |
D-2 | milk pump | 5T/h | material-touch SUS304 stainless steel,pump lift is 24 meters,machinical sealing,inner polished |
D-3 | plate heater union | 5T/h | material is SUS304,one section,heating with hot water,temperature change:50ºC,automatic temperature control |
D-4 | high-speed emulsification tank | 1000L | material-touch SUS304 stainless steel,insulation,bottom fast emulsifying head,digital show thermometer,adjustable legs |
D-5 | milk pump | 5T/h | material-touch SUS304 stainless steel,pump lift is 24 meters,machinical sealing,inner polished |
D-6 | double pipe filters | 5T/h | material-touch SUS304 stainless steel,double pipe,stainless steel filter 100 meshes |
D-7 | operate platform | SUS304,1200*1200*1200mm | |
E | yogurt sterilizing,homogenizing unit | ||
E-1 | Yogurt Pasterlizer | 3T/h | material-touch SUS304 stainless steel,plate type,95ºC,300S,full-auto control,high temperature discharging, low temperature backflow,with temperature recorder,CIP cleaning,Spiraxsarco steam depressure,control system |
E-2 | high pressure homogenizer | 3T/h | 25MPa,(starting box included) |
E-3 | temperature holding | 3T/h | material-touch SUS304 stainless steel,holding 300S |
F | high level storage and fermentation unit | ||
F-1 | fermentation tank | 2000L | material-touch SUS304 stainless steel,three layers,dimple pad jacket,insulation with PU material,central agitator with double blend speed :15 round per minute and 30 round per minute,inlet and outlet,CIP cleaning ball,breath valve,digital thermometer,air-tight manhole,sight glass,simple valve,adjustable legs |
F-2 | operate platform | SUS304,8000*800*1600mm | |
F-3 | high level platform | SUS304,9000*3500*2200mm | |
G | yogurt and cream filling unit | ||
G-1 | plastic cup filling machine | auto filling, auto sealing, each cup 200ml, speed 4000cups per hour | |
G-2 | plastic bottle rinsing machine | 2000bottle/hour, bottle volume is 1L, bottle rinsing | |
G-3 | plastic bottle filler | 2000bottle/hour, bottle volume is 1L, filling, thread capping 2 in 1 | |
G-4 | manual bottle loading platform | SUS304 | |
G-5 | air conveyor | SUS304,5 meters long,include air fan | |
G-6 | conveyer belt | SUS304,(including power head),40m | |
G-7 | sleeve labelling machine | SUS304,5000pcs/h | |
G-8 | shrink lable machine | SUS304, steam heating,5000pcs/h | |
G-9 | film wrapper | 5000BPH | |
G-10 | printer | ||
H | aseptic birck filling unit | ||
H-1 | UHT sterilizer | 2T/h | tub-type,sterilzing temperature 137 ºC,holding time 4S,full automatic control |
H-2 | full-auto vacuum degasser | 2T/h | full-auto control, SUS304, differential pressure transducer imported from Germany Labom, working vacuum degree -0.64~-0.85Kpa, flow control is frequency converted type, working together with pasteurizer, with condensing device |
H-3 | high pressure homogenizer | 2T/h | 40MPa,(starting box included) , |
H-5 | bricks aseptic filling machine | 1000ml/bag 2000 piece per hour |
|
H-6 | cap machine | ||
H-7 | conveyor | SUS304, 8 meters | |
H-8 | printer | ||
I | Ice cream processing unit | ||
I-1 | HIGH SPEED MIXING TANK | V=300L | |
I-2 | CENTRIFUGAL PUMP | Q=3t/h | SUS304,Pump Head 24M,Hard Alloy Mechanical Seal |
I-3 | TUB FILTER | Q=3t/h | SUS304,100 mesh |
I-4 | HIGH PRESSURE HOMOGENIZER | Q=250L/h | SUS304,25MPa |
I-5 | AGING TANK | V=200L | SUS304 stainless steel,heat insulated,heating or cooling jacket,top off-center vertical agitator,conical head,airtight manhole, breather valve,digital readout thermometer,supporters with adjustable feet |
I-6 | CENTRIFUGAL PUMP | Q=3t/h | SUS304,Pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished |
I-7 | ICE CREAM FREEZER MACHINE | Q=300L/h | SUS304, |
I-8 | ICE CREAM FILLING MACHINE | Q=300L/h | SUS304 |
I-9 | FAST COOL ROOM |
V=15M3 | Cool with freon,working at -28ºC |
J | full auto CIP system | ||
J-1 | full-auto CIP system | 4×3T | outer coat of SUS304 stainless steel material,inner shell of SUS304,three cleaning way,Concentrated acid/alcali tank adding system based on US technology,300L×2 acid/alcali Concentrate tanks |
J-2 | return pump | 20T/h | SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished |
Part2: accessory equipments and Installation | |||
Flow No. | Name | Model | Main technical parameters |
A | boiler system | ||
A-1 | fuel boiler host |
2T/h | Evaporation 2000 l/h, Italy burning machine, computer control cabinet, stainless steel multistage pumps |
A-2 | boiler auxiliaries | including fuel tank, refuelling plane, sampling device | |
A-3 | boiler installation | including installation material, quick-wear parts, test fee etc | |
B | conpressed air system | ||
B-1 | low-pressure compressor |
1.0 MPa, 5 m3 / min, with air storage tanks, chilling drying machine unit, oil removal filter | |
C | tower water system | ||
C-1 | cooling tower |
100T/h | circulation water capacity 100T/H, hot water temperature 37 ºC, cooled wate temperature 32 ºC |
C-2 | tower water pool | 3000L | SUS304, single layer |
C-3 | water pump | 100T/h | vertical multistage pump, lift 32 meters |
C-4 | tower water control system | cabinet material is SUS304, including the control of cooling tower, water pump | |
D | ice water machine system | ||
D-1 | ice water machine unit | Refrigerating capacity 300000 calories, water-cooled, full automatic control | |
D-2 | ice water pool | 10000L | SUS304 |
D-3 | water pump | 100T/h | vertical multistage pump, lift 32 meters |
D-4 | ice water control system | cabinet material is SUS304, including the control of ice water system, water pump | |
E | water treatment system | ||
E-1 | water treatment machine unit | 10T/h | including sand filter, carbon filter, ion exchange, first stage RO system, automatic control |
E-2 | water tank | 10000L | SUS304, single laye |
Equipment list of milk processing equipments | |||
No. | Name | Size | Main parameter |
1 | Milk reception and storage unit | ||
2 | Milk acceptor | 300L | SUS304 stainless steel, single layer, CIP spraying ball |
3 | Milk pump | 3T/H | SUS304, pump lift 24m, hard alloy mechanical seal, inner shell mirror polished |
4 | Single piping filter | 3T/H | SUS304, single pipe, stainless steal filter element of 100 mesh |
5 | Milk storage tank | 1000L | SUS304, heat insulated, dimple pad jacket, vertical agitator, CIP spraying ball, breather valve, digital show thermometer, sampling point |
6 | Milk pump | 3T/H | SUS304, pump lift 24m, hard alloy mechanical seal, inner shell mirror polished |
7 | Blending unit | ||
8 | Storage tank | 500L | SUS304, heat insulated, dimple pad jacket, vertical agitator, CIP spraying ball, breather valve, digital show thermometer, sampling point |
9 | Milk pump | 3T/H | SUS304, pump lift 24m, hard alloy mechanical seal, inner shell mirror polished |
10 | Single piping filter | 3T/H | SUS304, single, stainless steal filter element of 100 mesh |
11 | Plate-type exchanger | 1.5T/H | SUS304, double pipes |
12 | High pressure homogenizer | 500L/H | 40MPa |
13 | Cream separtor unit | ||
14 | Milk separator | 500L/H | The content of dried skim milk (%)<0.03, the speed of rotator is 8000rpm |
15 | Buffer container | 100L | SUS304, with a cover, single layer |
16 | Buffer & cooling container | 100L | SUS304, with a cover, single layer |
17 | Milk pump | 3T/H | SUS304, with a cover, heat insulated, dimple pad jackets |
18 | Butter churner | 100L | SUS304 |
19 | Yogurt storage, ferment and filling unit | ||
20 | Temporary and ferment storage tanks | 500L | SUS304, heat insulated, dimple pad jacket, vertical agitator, CIP spraying ball, breather valve, digital show thermometer, sampling point |
21 | Milk pump | 3T/H | SUS304, pump lift 24m, hard alloy mechanical seal, inner shell mirror polished |
22 | Rotor pump | 1T/H | SUS304, hard alloy mechanical seal, adjustment speed by manual |
23 | Plastic pouch filling machine | ||
24 | Plastic cup-shaped filling machine | ||
25 | CIP system unit | ||
26 | Manual CIP system | 3×500L | SUS304, single clening circulation, with CIP pump of connected tanks |
27 | CIP return pump | 10T/H | SUS304, pump lift 24m ,hard alloy mechanical seal, inner shell mirror polished |
28 | Power system unit | ||
29 | Cold water equipment | 7000 kcale per hour, air cooling refrigeration | |
30 | Hot water boiler | 1000Kg/h, outlet temperature is 90°C | |
31 | Installation system | Stainless steel piping system,power piping system, electric controlling box, electric installation material, installation and commissioning |
1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.
2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.
3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .
4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .
5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.
6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.
7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.
8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.