| Customization: | Available |
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| After-sales Service: | One year |
| Warranty: | One year |
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Butter churn Ghee making machine Cream processing equipment butter making machine
A ghee making machine is a specialized equipment used for manufacturing ghee, which is a clarified butter commonly used in Indian cuisine and other parts of South Asia. It is designed to efficiently separate butterfat from milk solids and water, resulting in a pure and shelf-stable ghee product.
Here are the main components and processes involved in a ghee making machine:
Cream separator: Separates cream from milk, as cream contains the desired fat content for ghee production.
Cream pasteurizer: Heats the cream to a specific temperature to kill off any harmful bacteria, ensuring the safety of the final ghee product.
Butter churner: Agitates and beats the cream to separate the fat globules and release butterfat. This process causes the cream to thicken and form butter grains.
Butter melting tank: Melts the separated butter to convert it into a liquid state.
Clarifier: Separates the melted butter into three layers - clarified butterfat (ghee), milk solids, and water. The milk solids and water are removed, leaving behind pure ghee.
Ghee filtration system: Filters the ghee to remove any remaining impurities or solids, ensuring a clear and pure end product.
Ghee packaging machine: Fills and seals the ghee into containers, such as jars, bottles, or tins, for commercial sale or distribution.
Some advanced ghee making machines may also include:
Ghee cooker: Heats the ghee to a specific temperature to evaporate any remaining moisture, increasing its shelf life.
Ghee cooling and crystallization unit: Cools the ghee to solidify it and promote proper crystallization for desired texture and consistency.
A ghee making machine can be customized based on the desired output capacity and specific processing requirements. It is commonly used in ghee manufacturing facilities or food processing plants to produce ghee in large quantities for commercial purposes.
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Material
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SUS304/316
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Equipment shape
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spherical shape
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Triple layers with PU as insulation and dimple pad jacket for heating and cooling
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Volume
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500L-2000L
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Two agitators,one is for mixing, the other one is for cutting cheese to small pcs
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Control type
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Temperature auto control panel; Auto discharge whey outlet etc.
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Installing and debugging a butter processing line involves several complex steps to ensure that the equipment functions efficiently, meets food safety standards, and produces high-quality butter. Here's an overview of the process:
Installation Process
1. Site Preparation:•Choose a clean, well-ventilated area in accordance with food hygiene regulations.•Ensure proper drainage, water supply, electrical connections, and waste disposal facilities are available.
2. Equipment Delivery and Unloading:•Coordinate with suppliers for the delivery of separators, churns, packaging machines, storage tanks, and other components.•Safely unload and position each piece using appropriate lifting gear.
3. Milk Reception and Storage Tanks:•Install milk reception tanks and connect them to raw milk intake pipelines.•Set up temperature control systems to maintain the cold chain during storage.
4. Butter Making Equipment:•Assemble and install cream separators, pasteurizers (if required), and butter churns.•Connect these components with piping for efficient product flow.
5. Washing and Cleaning Systems:•Integrate CIP (Clean-in-Place) systems for automatic cleaning of the processing lines.•Ensure easy access points for manual cleaning and sanitation.
6. Quality Control Stations:•Set up quality control labs or stations with equipment for measuring fat content, moisture levels, salt content, and microbial testing.
7. Tempering and Working Area:•Install tempering equipment to bring the butter to optimal working temperatures.•Place worktables and mixers for salting and flavoring, as well as packing machinery.
8. Packaging and Labeling Line:•Align conveyor belts and install wrapping, sealing, and labeling machines.•Configure checkweighers and metal detectors to assure product weight and purity.
9. Automation and Controls:•Program PLCs (Programmable Logic Controllers) and HMI (Human Machine Interface) panels to automate processes and monitor parameters such as temperature, pressure, and flow rates.•Integrate SCADA (Supervisory Control and Data Acquisition) for overall plant management.
Debugging and Testing
1. Electrical and Pneumatic Checks:•Test all electrical and pneumatic connections, ensuring they meet safety standards and function correctly.•Calibrate sensors and instruments for accurate readings.
2. System Functionality Tests:•Run individual tests on each piece of equipment to confirm its proper operation.•Conduct integration tests to verify seamless interaction between different parts of the production line.
3. Cream Separation and Churning Validation:•Monitor the separation process to ensure consistent fat content in the cream.•Validate churning parameters to achieve desired butter texture and consistency.
4. Quality Assurance Checks:•Sample and test the butter at various stages to confirm it meets regulatory and company quality standards.•Adjust processing parameters based on test results.
5. Cleaning and Sanitization Verification:•Perform multiple CIP cycles and visually inspect cleaned surfaces to guarantee no residue remains.•Confirm cleanliness through ATP swab tests or other microbial analysis methods.
6. Alarms and Safety Interlocks:•Test all alarm systems and safety interlocks to ensure immediate shutdowns when triggered.
7. Performance Optimization:•Continuously analyze system performance data to identify areas for improvement and fine-tune settings accordingly.
8. Product Packaging and Handling:•Test the packaging machinery to verify correct filling, sealing, and labeling procedures.•Assess the efficiency and effectiveness of the conveyors and handling systems.
9. Operator Training:•Train staff on how to operate, maintain, and troubleshoot the new equipment.•Instruct personnel on hygiene protocols and emergency procedures.
10. Documentation and Record Keeping:•Document every step of installation and debugging, including adjustments made.•Establish record keeping systems for traceability and compliance purposes.
Once all equipment is installed, tested, and verified to be operating effectively, the butter processing line can undergo a trial run using real ingredients before transitioning to full-scale production. Regular maintenance, monitoring, and adjustment will be essential to sustain high-quality output and comply with food safety regulations.
1.Material:SUS304
2. 220V;50HZ;three phases;
3. Rotary speed 35rpm, speed is adjustable by frequency convertor, including stainless steel cabinet, drain valve, tight manway, CIP spray ball and glass cover.
Pre sales services
After-sale service
1. Equipment warranty period: We provide a one-year free warranty service for mechanical equipment. If any non-human caused problems occur during the warranty period, we will provide free repair or replacement services.
2. Maintenance and upkeep services: We provide regular or irregular equipment maintenance and upkeep services to ensure the normal operation of the equipment. We will provide 24-hour online technical support services.
3. Accessory supply: We guarantee to provide original factory accessories in a timely manner in case of equipment damage or replacement of parts.
4. Training services: In order to enable customers to effectively operate and maintain equipment, we will provide equipment operation and maintenance training.
5. Installation and debugging: We will provide equipment installation and debugging services to ensure that the equipment is installed correctly and can operate normally.
1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.
2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.
3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .
4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .
5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.
6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.
7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.
8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.
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