• Dairy production line high speed ice cream production plant
  • Dairy production line high speed ice cream production plant
  • Dairy production line high speed ice cream production plant
  • Dairy production line high speed ice cream production plant
  • Dairy production line high speed ice cream production plant
  • Dairy production line high speed ice cream production plant

Dairy production line high speed ice cream production plant

After-sales Service: One year
Warranty: One year
Process: Thermal Processing
Power Source: Electric
Certification: CE, ISO9001
Application: Milk, Yogurt, Cheese, ICE CREAM
Customization:
Diamond Member Since 2012

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Overview

Basic Info.

Customized
Customized
Material
SUS304/316L
Control Type
Automatic
Certificate
ISO9001:2008/HACCP/GMP
Brand
Beyond
Transport Package
Wood Package and Framework
Specification
ISO9001: 2008/HACCP/GMP
Trademark
BEYOND
Origin
China
HS Code
8434200000
Production Capacity
100 Processing Lines Each Year

Product Description

Dairy production line high speed ice cream production plant
Dairy production line high speed ice cream production plant


This dairy processing plant produce several types of market milk products, i. e.Ice cream;flavoured milk; Blending milk;Whole milk, skimmed milk and standardized milk of various fat contents.
 

Ice cream is a kind of frozen food with volume expansion made of drinking water, milk, milk powder, cream (or vegetable oil) and sugar as the main raw materials, adding appropriate amount of food additives, through mixing, sterilization, homogenization, aging, freezing, hardening and other processes. It tastes delicate, smooth and cool.

 

Production technology:
Preheating → mixing of ingredients → sterilizing and homogenizing cooling (< + 5 ºC ripening > 4 hours) → continuous freezing (air-3 ºC - 6 ºC) → adding dry materials and fruit mixture → injection molding, injection and extrusion into cup or egg roll (flavoring material) → freezing → continuous hardening → (- 20 ºC) → frozen storage - 25 ºC (0-9 months)

 

 

 


Ice cream mix preparation module containing

1. Water heater

2. Mixing and processing tank

3. Homogeniser

4. Plate heat exchanger

5. Control panel

6. Cooling water unit

7. Ageing tanks

8. Discharge pumps

9. Continuous freezers

10. Ripple pump

11. Filler

12. Manual Can filler,

13. Wash unit

 

 

DESCRIPTION

-Formulation:
The ingredients used in ice cream production are: fat
;milk solids-non-fat (MSNF);sugar/non-sugar sweetener;emulsifiers/stabilisers;flavouring agents;colouring agents.

 

-Weighing, measuring and mixing:
Generally speaking, all dry ingredients are weighed, whereas liquid ingredients can be either weighed or proportioned by volumetric meters.

 

-Homogenisation and pasteurisation:
The ice cream mix flows through a filter to a balance tank and is pumped from there to a plate heat exchanger where it is preheated to 73 - 75deg for homogenisation at 140 - 200 bar, the mix is pasteurised at 83 - 85deg for about 15 seconds then cooled down to 5deg and transferred to an ageing tank.

 

-Ageing:
The mix must be aged for at least 4 hours at a temperature between 2 to 5degc with continuous gentle agitation. Ageing allows time for the stabiliser to take effect and the fat to crystallise.

 

-Continuous freezing:
•to whip a controlled amount of air into the mix;
•to freeze the water content in the mix to a large number of small ice crystals.

 

-Filling in cups, cones and containers;
-Extrusion of sticks and stickless products;
-Moulding of bars
-Wrapping and packaging
-Hardening and cold storage
Dairy production line high speed ice cream production plant

Equipment list of 25T/D milk equipment
(pasteurized milk\yogurt\cheese\cream\butter)
           
NO. NAME SIZE MAIN TECHNOLOGY PARAMETER UNIT QTY
1 MILK RECEIVE\STORAGE\AND CREAM SEPARETOR UNIT    
2 electron pound scale           maximum weighing 500KG set 1
3 milk weighing tank 350L made of SUS stainless steal,single layer,product feeded in through 40 mesh filter net,CIP cleaning ball set 1
4 milk acceptor 500L SUS304 stainless steel,single layer,CIP cleaning ball set 1
5 milk pump 5T/h SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished set 1
6 twin piping filter 5T/h SUS304 stainless steel,two pipe,Stainless Steal Filter Element 100 Mesh set 1
7 dish separator 5T/h auto residue discharge set 1
8 chiling tank 5000L SUS304 stainless steel,alveolate jacket,attached with compressor set 4
9 milk pump 5T/h SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished set 1
10 PREPARING UNIT    
11 blending tank 2500L SUS304 stainless steel,heat insulated,top off- center votical agitator,conical head,airtight manhole, breather valve,digital readout thermometer,anti-eddy baffle,supporters with adjustable feet set 2
12 milk pump 5T/h SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished set 2
13 mini set of plate-type heat exchanger 5T/h SUS304 stainless steel,two stages, set 1
14 high speed emulsification tank 600L SUS304 stainless steel,heat insulated,bottom high speed emulsifier,digital readout thermometer,supporters with adjustable feet set 1
15 milk pump 5T/h SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished set 1
16 twin piping filter 5T/h SUS304 stainless steel,two pipe,Stainless Steal Filter Element 100 Mesh set 1
17 sterilizing,homogenizing unit    
18 UHT sterilizer 2T/h tub-type,sterilzing temperature 137 C,holding time 4S,full automatic control set 1
19 high pressure homogenizer 2T/h 40MPa,(starting box included) set 1
20 temperature holding 2T/h SUS304,holding 300S set 1
21 distributing plate   SUS304,3 holes set 1
22 cheese\butter processing unit    
23 bufferying tank 2500L SUS304 stainless steel,heat insulated,top off- center votical agitator,conical head,airtight manhole, breather valve,digital readout thermometer,anti-eddy baffle,supporters with adjustable feet set 1
24 milk pump 5T/h SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished set 1
25 cream seperator 1T/h   set 1
26 bufferying container 200L SUS304,with cover set 2
27 milk pump 3T/h SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished set 2
28 butter-churner 150L SUS304,stepless timing set 1
29 cheese vat 1500L SUS304,with heating jacket and insising device set 1
30 pressor   SUS304,6 heads set 1
31 mould   SUS304,10L,with cover set 30
32 yogurt fermentation unit    
33 fermentation tank 2500L SUS304 stainless steel,heat insulated,top off- center votical agitator,conical head,airtight manhole, breather valve,digital readout thermometer,anti-eddy baffle,supporters with adjustable feet set 3
34 rotary pump 10T/h SUS304 stainless steel,Hard Alloy Mechanical Seal,manual stepless shift set 1
35 plate cooler 10T/h SUS304,single stage,milk discharge at 4C set 1
36 rotary pump 1T/h SUS304 stainless steel,Hard Alloy Mechanical Seal,manual stepless shift set 1
37 filling unit    
38 higher position tank 1000L SUS304 stainless steel,heat insulated,top off- center votical agitator,conical head,airtight manhole, breather valve,digital readout thermometer,anti-eddy baffle,supporters with adjustable feet set 1
39 pasteurized milk filling machine     set 1
40 yogurt filling machine     set 1
41 CIP system    
42 semi-auto CIP system 4×1T outer coat of SUS304 stainless steel material,inner shell of SUS316,single cleaning way,Concentrated acid/alcali tank adding system based on US technology, 100L×2 acid/alcali Concentrate tanks set 1
43 CIP return pump 20T/h SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished set 4
44     installation part    


Dairy production line high speed ice cream production plant
Dairy production line high speed ice cream production plantDairy production line high speed ice cream production plant
 
 

 
Company Profile

Dairy production line high speed ice cream production plant

 

Dairy production line high speed ice cream production plant
 
 
 
Dairy production line high speed ice cream production plant
 
Our Service
Dairy production line high speed ice cream production plant
 

 

Trade shows

 

 
Dairy production line high speed ice cream production plant
 
Certificate

 

Dairy production line high speed ice cream production plant
 


 

Packaging & Shipping

 

Dairy production line high speed ice cream production plant

 


 

 

FAQ

 

1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.

 

2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.

 

3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .

 

4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .

 

5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.

 

6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.

 

7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.

 

8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.

 
 




 
 
 

 

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