| Customization: | Available |
|---|---|
| After-sales Service: | One year |
| Warranty: | One year |
Suppliers with verified business licenses
Audited Supplier Audited by an independent third-party inspection agency
Ice cream is a kind of frozen food with volume expansion made of drinking water, milk, milk powder, cream (or vegetable oil) and sugar as the main raw materials, adding appropriate amount of food additives, through mixing, sterilization, homogenization, aging, freezing, hardening and other processes. It tastes delicate, smooth and cool.
Production technology:
Ice cream mix preparation module containing
1. Water heater
2. Mixing and processing tank
3. Homogeniser
4. Plate heat exchanger
5. Control panel
6. Cooling water unit
7. Ageing tanks
8. Discharge pumps
9. Continuous freezers
10. Ripple pump
11. Filler
12. Manual Can filler,
13. Wash unit
DESCRIPTION
-Formulation:
The ingredients used in ice cream production are: fat;milk solids-non-fat (MSNF);sugar/non-sugar sweetener;emulsifiers/stabilisers;flavouring agents;colouring agents.
-Weighing, measuring and mixing:
Generally speaking, all dry ingredients are weighed, whereas liquid ingredients can be either weighed or proportioned by volumetric meters.
-Homogenisation and pasteurisation:
The ice cream mix flows through a filter to a balance tank and is pumped from there to a plate heat exchanger where it is preheated to 73 - 75deg for homogenisation at 140 - 200 bar, the mix is pasteurised at 83 - 85deg for about 15 seconds then cooled down to 5deg and transferred to an ageing tank.
-Ageing:
The mix must be aged for at least 4 hours at a temperature between 2 to 5degc with continuous gentle agitation. Ageing allows time for the stabiliser to take effect and the fat to crystallise.
-Continuous freezing:
•to whip a controlled amount of air into the mix;
•to freeze the water content in the mix to a large number of small ice crystals.
-Filling in cups, cones and containers;
-Extrusion of sticks and stickless products;
-Moulding of bars
-Wrapping and packaging
-Hardening and cold storage
| Equipment list of 25T/D milk equipment (pasteurized milk\yogurt\cheese\cream\butter) |
|||||
| NO. | NAME | SIZE | MAIN TECHNOLOGY PARAMETER | UNIT | QTY |
| 1 | MILK RECEIVE\STORAGE\AND CREAM SEPARETOR UNIT | ||||
| 2 | electron pound scale | maximum weighing 500KG | set | 1 | |
| 3 | milk weighing tank | 350L | made of SUS stainless steal,single layer,product feeded in through 40 mesh filter net,CIP cleaning ball | set | 1 |
| 4 | milk acceptor | 500L | SUS304 stainless steel,single layer,CIP cleaning ball | set | 1 |
| 5 | milk pump | 5T/h | SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished | set | 1 |
| 6 | twin piping filter | 5T/h | SUS304 stainless steel,two pipe,Stainless Steal Filter Element 100 Mesh | set | 1 |
| 7 | dish separator | 5T/h | auto residue discharge | set | 1 |
| 8 | chiling tank | 5000L | SUS304 stainless steel,alveolate jacket,attached with compressor | set | 4 |
| 9 | milk pump | 5T/h | SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished | set | 1 |
| 10 | PREPARING UNIT | ||||
| 11 | blending tank | 2500L | SUS304 stainless steel,heat insulated,top off- center votical agitator,conical head,airtight manhole, breather valve,digital readout thermometer,anti-eddy baffle,supporters with adjustable feet | set | 2 |
| 12 | milk pump | 5T/h | SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished | set | 2 |
| 13 | mini set of plate-type heat exchanger | 5T/h | SUS304 stainless steel,two stages, | set | 1 |
| 14 | high speed emulsification tank | 600L | SUS304 stainless steel,heat insulated,bottom high speed emulsifier,digital readout thermometer,supporters with adjustable feet | set | 1 |
| 15 | milk pump | 5T/h | SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished | set | 1 |
| 16 | twin piping filter | 5T/h | SUS304 stainless steel,two pipe,Stainless Steal Filter Element 100 Mesh | set | 1 |
| 17 | sterilizing,homogenizing unit | ||||
| 18 | UHT sterilizer | 2T/h | tub-type,sterilzing temperature 137 C,holding time 4S,full automatic control | set | 1 |
| 19 | high pressure homogenizer | 2T/h | 40MPa,(starting box included) | set | 1 |
| 20 | temperature holding | 2T/h | SUS304,holding 300S | set | 1 |
| 21 | distributing plate | SUS304,3 holes | set | 1 | |
| 22 | cheese\butter processing unit | ||||
| 23 | bufferying tank | 2500L | SUS304 stainless steel,heat insulated,top off- center votical agitator,conical head,airtight manhole, breather valve,digital readout thermometer,anti-eddy baffle,supporters with adjustable feet | set | 1 |
| 24 | milk pump | 5T/h | SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished | set | 1 |
| 25 | cream seperator | 1T/h | set | 1 | |
| 26 | bufferying container | 200L | SUS304,with cover | set | 2 |
| 27 | milk pump | 3T/h | SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished | set | 2 |
| 28 | butter-churner | 150L | SUS304,stepless timing | set | 1 |
| 29 | cheese vat | 1500L | SUS304,with heating jacket and insising device | set | 1 |
| 30 | pressor | SUS304,6 heads | set | 1 | |
| 31 | mould | SUS304,10L,with cover | set | 30 | |
| 32 | yogurt fermentation unit | ||||
| 33 | fermentation tank | 2500L | SUS304 stainless steel,heat insulated,top off- center votical agitator,conical head,airtight manhole, breather valve,digital readout thermometer,anti-eddy baffle,supporters with adjustable feet | set | 3 |
| 34 | rotary pump | 10T/h | SUS304 stainless steel,Hard Alloy Mechanical Seal,manual stepless shift | set | 1 |
| 35 | plate cooler | 10T/h | SUS304,single stage,milk discharge at 4C | set | 1 |
| 36 | rotary pump | 1T/h | SUS304 stainless steel,Hard Alloy Mechanical Seal,manual stepless shift | set | 1 |
| 37 | filling unit | ||||
| 38 | higher position tank | 1000L | SUS304 stainless steel,heat insulated,top off- center votical agitator,conical head,airtight manhole, breather valve,digital readout thermometer,anti-eddy baffle,supporters with adjustable feet | set | 1 |
| 39 | pasteurized milk filling machine | set | 1 | ||
| 40 | yogurt filling machine | set | 1 | ||
| 41 | CIP system | ||||
| 42 | semi-auto CIP system | 4×1T | outer coat of SUS304 stainless steel material,inner shell of SUS316,single cleaning way,Concentrated acid/alcali tank adding system based on US technology, 100L×2 acid/alcali Concentrate tanks | set | 1 |
| 43 | CIP return pump | 20T/h | SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished | set | 4 |
| 44 | installation part | ||||
1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.
2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.
3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .
4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .
5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.
6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.
7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.
8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.
){kind=link}