• 1000LPH-20000LPH orange/lemon/apple/pineapple/berry fruit juice processing plant
  • 1000LPH-20000LPH orange/lemon/apple/pineapple/berry fruit juice processing plant
  • 1000LPH-20000LPH orange/lemon/apple/pineapple/berry fruit juice processing plant
  • 1000LPH-20000LPH orange/lemon/apple/pineapple/berry fruit juice processing plant
  • 1000LPH-20000LPH orange/lemon/apple/pineapple/berry fruit juice processing plant
  • 1000LPH-20000LPH orange/lemon/apple/pineapple/berry fruit juice processing plant

1000LPH-20000LPH orange/lemon/apple/pineapple/berry fruit juice processing plant

After-sales Service: One year
Warranty: One year
Condition: New
Customized: Customized
Voltage: 380V
Composition: Sterilization Equipment
Customization:
Diamond Member Since 2012

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Overview

Basic Info.

Model NO.
BY-FJ5000
Processing Material
Natural Ingredients
Process
Thermal Processing
Material
SUS304/316L Both Available
Control Type
Semi-Auto, Full-Auto Both Available
Certificate
ISO9001:2008/HACCP/GMP
Brand
Shanghai Beyond
Transport Package
Standard Export Package, Wood Crates Package
Specification
ISO9001: 2008/HACCP/GMP
Trademark
BEYOND
Origin
China
HS Code
8438200000
Production Capacity
300 Processing Lines Each Year

Product Description

1000LPH-20000LPH orange/lemon/apple/pineapple/berry fruit juice processing plant
1000LPH-20000LPH fruit juice processing plant(orange/lemon/apple/pineapple/berry)

1. Wide range of raw fruits are available, this line is applicable for all kinds of orange society fruits 
with similar characteristic, such as citrus, lemon, orange, pomelo, grapefruit etc. 
2. Flexible configuration to make the line, according to different requirements for the end products, 
some exact equipments with different functions are flexible chosen, for example: debitterizing, 
deacidification, oil refiner, evaporation etc.
3. According to different investment value and product structure, client can require average, middle 
level or high level processing equipments.
4. End product with pure flavor, bright colour, and high output percentage;
5. Whole line with features as high level automatical, low labour intensity, easy operation, safe 
function and low operation cost.
Whole line adopt sanitary design, can be cleaned thoroughly, with high level sanitation.

1000LPH-20000LPH orange/lemon/apple/pineapple/berry fruit juice processing plantOxygen, nitrogen and carbon dioxide in fruit cells will be dissolved in orange juice or attached to fruit particles during processing. In addition, the contact of juice and air during processing will increase the gas content. Oxygen destroys vitamin C. Their reaction with various components in the juice will destroy the flavor and color of the juice. Heating will reinforce these adverse effects. Therefore, before pasteurization, we need degassing to remove excess oxygen. Degassing technology includes vacuum method, nitrogen exchange method, enzyme method and antioxidant method.




Orange juice homogenization

Homogenization is another process for making cloudy orange juice, which is usually used for orange juice packaged in glass bottles. After passing through the homogenizer, the particles in the juice are further crushed and unified. Homogenization promotes the extrusion of pectin and makes it mix evenly with fruit juice. In this way, we can obtain turbid juice without separation or precipitation conditions.



High pressure homogenizer and colloid mill are common equipment in this process. In the high-pressure homogenizer, the suspended particles are crushed under high pressure. They are supplied by force through small holes with a diameter of 0.002-0.003. After that, they become finer particles and are evenly distributed in the orange juice.


Processing flow and machine list for 5T/H Mandarin Orange Concentrated  Juice Processing Line 
 
No. Flow No. Equipment Name Capacity Main technical parameter Unit QTY
1 A    Mandarin Orange  Pretreatment system    
2 A-1 Surfing washing machine with elevator 5T/H (SUS304)2×3000mm×600mm×600mm
Equipment main material: SUS304 stainless steel, shaft using SUS304 material rectangular steel, fruit washing pond size (L*W) : 3000mm×1000mm, surfing pump power: 3KW, roller elevator size(L*W):1500mm×800mm; roller fruit sorting size(L*W): 3000*800MM, motor power:1.5KW, elevator rotary speed regulated by manually, including fruit sorting operation platform(SUS304) : 2 ×3000mm×600mm×600mm
Unit 1
3 A-2 Brush washing machine 5T/H Equipment main material: SUS304 stainless steel, rack using SUS304 stainless steel rectangular steel, brush roller φ80, total 24group brush, water collection channel, with spraying unit, width 800mm, length 2000mm, distance from drainage exit to floor is 300mm, soft brush Unit 1
4 A-3 Steam softening machine 5T/H SUS304, stainless steel chain conveyor, well sealed, with the water collecting vessel at the bottom, size 2000mm×800mm Unit 1
5 A-4 Mandarin Orange Peeling machine  5T/H SUS304, stainless steel chain conveyor, well sealed, with the water collecting vessel at the bottom Unit 1
6 A-5 Stainless steel clapboard elevator 5T/H Clapboard material: SUS304 stainless steel, rack using SUS304 material rectangular steel, elevator size(L*W):4500mm×800mm, Unit 1
8 B   Mandarin Orange Destoner and pulping system    
9 B-0 Additive material adding system 100L System with one unit PE material auxiliary material tank, one unit mechanical measuring pump   Unit 1
10 B-1 Mandarin Orange Crusher 4T/H Main material: SUS304 stainless steel, rotary speed: 1920RPM, power: 18.5kw, frequency conversion adjustable Unit 1
11 B-2 Buffer tank 500L Single layer tank, SUS304 stainless steel, plate thickness: 3mm, adjustable legs, conical cover, bottom flange outlet, high&middle*low liquid level, with screw pump linkage Unit 2
12 B-3 Screw pump 3~5T/H material contact part using SUS304 stainless steel, outlet pressure is 0.6MPa, shaft sleeve seal, with material feeding unit, speed frequency conversion regulated Unit 2
13 B-4 Tube in tube heat exchanger 4T/H Main material:SUS304 stainless steel, rack using SUS304 stainless steel rectangular steel, tube-in-tube type, steam heating, Spirax Sarco steam  pressure reduce, regulating and drainage system, JUMO temperature sensor, shut-off valve, pressure gage etc., temperature warming from 25ºC-65ºC Unit 1
14 B-5 Two stage pulping machine 4T/H Main material:SUS304 stainless steel, rack using SUS304 stainless steel rectangular steel, first stage rotary speed:960r/min, mesh: 1.5mm; second stage rotary speed:1200r/min, mesh:0.8mm, frequency conversion regulate speed Unit 1
15 B-6 Fruit core screw conveyer 1T/H Equipment main material: SUS304 stainless steel, rack using SUS304 stainless steel rectangular steel, outer size:5000mm×φ250mm Unit 1
16 B-7 Horizontal screw decanting centrifuge 4T/H Automatically drain out pomace, roller drum: 420×1800, separation factory 3750, maximum rotary speed 3660, main motor power 37kw, secondary motor 11KW, material contact part using SUS304 stainless steel Unit 1
17 B-8 Buffer tank 500L Single layer tank, SUS304 stainless steel, plate thickness: 3mm, adjustable legs, conical cover, bottom flange outlet, high&middle*low liquid level, with screw pump linkage Unit 1
18 B-9 Centrifugal pump 10T/H SUS304 stainless steel material , mechanical seal, Pumping lift 24M Unit 1
19 B-10 Fruit core screw conveyer 1T/H Equipment main material: SUS304 stainless steel, rack using SUS304 stainless steel rectangular steel, outer size:5000mm×φ300mm, motor power: 2.2kw Unit 1
20 B-11 Horizontal screw centrifuge rack platform   Stainless steel checkered plate, carbon steel rack, with antiseptic paint, central drainage, ladder, guard rail, size: 5m*4m*2m Set 1
21 B-12 crusher platform   Stainless steel checkered plate, 2layer, carbon steel brucket, with antiseptic paint, central drainage, ladder & guard rail, size: 4M*3M*2M Set 1
23 Orange juice extracting system        
24 C-1 Half cut juice extractor 5T/H SUS304 stainless steel, material inlet, fruit pomace drain outlet, juice collection channel, transmission structure Unit 1
25 C-2 Refine screw pomace conveyer 3T/H SUS304,size around: 5000×φ200mm Unit 1
26 C-3 Cyclone separator 5T/H SUS304 stainless steel, material feeding by side, top liquid phase outlet, bottom with solid phase outlet Unit 1
27 C-4 Cyclone separator flow rate control device   flowmeter and flow rate control diaphragm valve,diaphragm pressure gauge Set 1
28 C-5 Scrap type refiner for fruit pulp (flesh) 2T/H SUS304 stainless steel, two pieces screen net brucket, mesh diameter:0.5mm Unit 1
29   Fruit pulp refine mesh screen plate   SUS304 stainless steel, two pieces screen net brucket, mesh diameter:0.4mm Set 1
30 C-6 Refine screw pomace conveyer 3T/H SUS304,size around: 5000×φ200mm Unit 1
32 D  Concentrate temporary storage system    
33 D-1 Temporary storage tank 5000L  Double layer tank, PU insulation, SUS304 stainless steel, CIP cleaning head, eccentric vertical stirrer, adjustable legs, sealing manway, ladder, digital thermometer, breath cap, anti-vortex plate, high&low liquid level alarm, motor & reducer Unit 2
34 D-2 Centrifugal pump 10T/H SUS304 stainless steel material , mechanical seal, Pumping lift 24M Unit 1
35 D-3 Triple effect Falling evaporator 3T/H Main material: SUS304 stainless steel, brucket using carbon steel material, triple effect, evaporation capacity 3T/H, SIEMENS PLC full-auto control,  Italy brand brix Refractometer, pneumatic valve using Germany GEA brand, imported differential liquid level transmitter Unit 1
36 D-4 Batch tank 1500L Double layer tank, PU insulation, SUS304 stainless steel, CIP cleaning ball, frame type stirrer at center, adjustable legs, sealing manway, ladder, digital thermometer, breath cap, anti-vortex plate, high & low liquid level alarm.  Unit 2
37 D-5 Rotary pump  1T/H SUS304 stainless steel material, mechanical seal, outlet pressure 0.6MPa, frequency conversion motor Unit 1
38 D-6 Temporary storage platform    Stainless steel square steel bracket, stainless steel checkered plate, stepper, guard rail, central drainage, size: 4M*0.8M*1.5M Set 1
40 E  Fresh puree sterilize and filling system      
41 E-1 Tubular-in-tubular sterilizer 1T/H Using SIEMENS PLC full-auto control, sterilizing temperature: 115ºC,30S, material outlet temperature 30ºC, UK Spirax Sarco steam temperature control system, with Self CIP cleaning system Set 1
42 E-2 Degass unit 1T/H Full-auto control, SUS304 material, with degass tank, vacuum pump and material pump, with aroma recover device, LAMBO differential pressure sensor control liquid level Set 1
43 E-3 Aseptic bag filling machine 1T/H Aseptic bag filling machine, 220kg, single head, full-auto control, self cleaning system, with powerless roller barrel conveyer Set 1
44   Powerless roller barrel conveyer   Carbon steel bracket, with antiseptic paint, garvanized roller, effective width 750mm Set 1
46 F  CIP system      
47 F Semi-auto CIP system 3T×4 SUS 304, four tanks structure, double circuit, heat preservation tank, heat preservation tank using PU polyurethane foam, acid, alkali and hot water tank with heating coil, the system main configuration: 1 set of imported steam depressure system, 3 sets of hydrophobic system, and imported pneumatic diaphragm pumps, process pumps two set 15 t/H, lift 24 m, stainless steel butterfly valves; SUS304 distribution cabinets, tank liquid level alarm Set 1
48 R CIP return pump 20T/H SUS316L stainless steel, high quality mechanical seal, self priming type Unit 2



1000LPH-20000LPH orange/lemon/apple/pineapple/berry fruit juice processing plant
1000LPH-20000LPH orange/lemon/apple/pineapple/berry fruit juice processing plant
1000LPH-20000LPH orange/lemon/apple/pineapple/berry fruit juice processing plant
 

Work flow chart
1000LPH-20000LPH orange/lemon/apple/pineapple/berry fruit juice processing plant

 
Company Profile

1000LPH-20000LPH orange/lemon/apple/pineapple/berry fruit juice processing plant

1000LPH-20000LPH orange/lemon/apple/pineapple/berry fruit juice processing plant

 

 
FAQ

 

1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.

 

2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.

 

3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .

 

4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .

 

5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.

 

6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.

 

7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.

 

8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.


 


 


 

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