Tomato paste processing line aseptic filling for tomato paste
The tomato processing line is suitable for industrialized processing of a large number of tomatoes. The tomato processing line can realize automatic processing of tomato raw fruit, so that tomatoes that are easy to deteriorate can be transformed into tomato paste and other products that can be stored for 12 or 24 months. The tomato processing line contains many fruit processing equipment with different functions, including hammer crusher, fruit conveyor, cleaner, evaporator and other main equipment. The intermediate sterilization process includes sterilizer and automatic packaging machinery in the final packaging stage. The tomato processing line integrates all the machinery for tomato processing and packaging, thus realizing the whole process from tomato to pulp products.
Main processing flow
1. Tomato Puree from tomato processing line
2. Tomato Paste from tomato paste production line
3. Tomato Ketchup/Sauces from tomato ketchup puree plant/ tomato sauce processing line
4. Tomato Juices from tomato juice processing plant
Packing lines can be offered depending upon the requirement like Product in glass bottles, Cans, Drums, etc. Manufacturing process involves most modern technology of vacuum evaporation using forced circulation evaporators/scrapped surface evaporators. Evaporation plants are versatile in nature and can concentrate other juices also.
Hammer crusher is suitable for fruit crushing in jam and fruit juice processing
It is also suitable for tomato processing line to produce concentrated juice and sauce. The hammer crusher first breaks the peel and seeds, and then separates them from the pulp.
Heating systems can be provided to increase refinery output.
Depending on the desired output, the clarifier can be equipped with different sieve openings.
For large capacity plants, two refinery machines are provided.
The turbo juicer is specially designed for the fine extraction of fruit puree. It is composed of shell, bearing, filter screen cleaning system, rotor with stainless steel blades and stainless steel filter screen.
The company also provides complete sets of equipment, such as service platforms made of stainless steel or black steel, distribution boards and waste treatment and transportation systems.
Production range: minimum 5000 kg / h, maximum 30.000 kg / h
We can provide cold treatment or heat treatment type
Input capacity 0.5 T / h to 20 t / h
It is suggested to improve tomato processing capacity.
For products with high viscosity, it is recommended to use a thermal crushing system. They are used for ketchup and different sauces.
For products with low viscosity, it is recommended to use a cold shut-off system. They are mainly used to concentrate paste.
Tomato cleaning requires 3 times the input capacity of the tomato, in cubic meters per hour.
The sorting conveyor is used to remove damaged tomatoes and green leaves.
The classified tomatoes are chopped by hammer crusher or special integral screw pump.
The chopped tomato paste is preheated in a tube in tube preheater at 65 to 75 ° C.
Pulpers and refiners are used to separate seeds and peels,
The pulper screen has 1 mm perforations.
The clarifier screen has a 0.6 mm perforation.
Tomato yield depends on tomato variety, processing temperature, pulping machine, refining screen and
Rotate the rotor speed.
SALIENT FEATURES ARE:
- High yield up to 90% of juice
- Low energy cost.
- Low temperature evaporation resulting improved quality of products.
- User friendly.
- Semi-automatic as well as fully automatic system available
- Both hot break and cold break systems available.
Production line machine composition:
fruit collecting and feeding;
tomato washing machine;
tomato sorting machine;
cold break tomato pulping machine;
tomato puree storage tank;
tubular tomato pre-heating machine ;
tomato refining machine;
tomato paste/sauce/ketchup evaporator;
tomato paste/ sauce/ketchup storage tank;
tomato paste/ sauce/ketchup sterilizer;
tomato paste/ sauce/ketchup aseptic filling machine.
100kg tomatoes can provide 93-94kg fruit juice.
The preheated juice is stored in the juice tank, and the preheated juice is pumped to the evaporator. The evaporator operation automatically sets the predetermined final Brix of the product.
Evaporator in vacuum
The evaporator capacity is measured according to the water evaporation (L / h).
Concentrated fruit juice is delivered to the sterilizer, heat preservation and cooling system by high-pressure pump.
Aseptic fruit juice is aseptically filled in aseptic bags by aseptic filling machine and barreled.
Packaged products can be stored for 12 to 24 months, depending on their pH and storage conditions.
Condition: New
Brand name: Shanghai Beyond;
Type: whole processing Line/turnkey project/fruit and vegetables processing/dairy processing/beverage processing
Voltage: 220v/380v
Power(W): 100-200kw
Weight: Different size different weight/customized
Dimension(L*W*H): Different size different dimension/customized
Certification: CE&ISO
Warranty: 12 months/1 year
After-sales Service Provided: Engineers available to service machinery overseas
Main material: SUS304 or SUS316
Control type: automatic, semi-automatic
energy consumption: Low consumption with high efficiency
capacity: 500-10000L/H-customized
installation period: 1-3months
Period time: 30 days-120 days
Cups material: pouches, paper box, glass bottle, pet bottle, glass bottle
Product storage condition: room temperature; low temperature;
Related machinery of fruit processing line
Fruit storage silo-- Washing, sorting machine-- Grading/classifier machine
Squeeze extractor--Juice refiner-separator-evaporator-- Juice concentrate product
Fruit flesh/pulp collector-sterilizer--filling machine-fruit flesh
Essential oil refiner-fruit oil
Fruit residues collector-animal feed
Soaking extraction, pre-cooking, pulping, quick freeze, stemmer, ultra-filtration, decolor, destoner, crusher, stone washer, brusher washer, pine apple extractor, refiner, enzymolysis, filtration, CIP cleaning system
Work flow chart
Company Profile
Our Service
Trade shows
FAQ
1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.
2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.
3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .
4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .
5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.
6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.
7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.
8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.
Audited Supplier 
The tomato processing line is suitable for industrialized processing of a large number of tomatoes. The tomato processing line can realize automatic processing of tomato raw fruit, so that tomatoes that are easy to deteriorate can be transformed into tomato paste and other products that can be stored for 12 or 24 months. The tomato processing line contains many fruit processing equipment with different functions, including hammer crusher, fruit conveyor, cleaner, evaporator and other main equipment. The intermediate sterilization process includes sterilizer and automatic packaging machinery in the final packaging stage. The tomato processing line integrates all the machinery for tomato processing and packaging, thus realizing the whole process from tomato to pulp products.
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