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Shanghai Beyond Machinery Co., Ltd.

Butter line, butter production line, butter processing line manufacturer / supplier in China, offering butter production line cream processing line, 5t/H Pasteurized Milk Processing Line, Union CIP fruit juice CIP milk CIP system and so on.

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Supplier Homepage Product cheese and butter equipment butter production line cream processing line

butter production line cream processing line

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Min. Order: 1 Piece
Transport Package: Standard Export Packing
Payment Terms: L/C, T/T

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Basic Info
  • Process: Thermal Processing
  • Certification: CE, ISO9001
  • Application: Milk, Yogurt, Milk Powder, Cheese, butter
  • name: butter processing line
  • Trademark: beyond
  • Origin: Shanghai China
  • Power Source: Electric
  • Automatic Grade: Automatic
  • Customized: Customized
  • material: SUS304
  • Specification: customized
Product Description
Butter production line 

DESCRIPTION
Figure schematically shows both batch production in a churn and continuous production in a butter making machine. 
The cream can be supplied by a liquid milk dairy (surplus cream). From the intermediate storage tank the cream continues to pasteurization at a temperature of 95C or higher. The high temperature is needed to destroy enzymes and micro-organisms that would impair the keeping quality of the butter. The heat treatment releases strongly anti oxygenic sulphhydryl compounds, which further reduce the risk of oxidation.
Vacuum deaeration can also be included in the line if the cream has an undesirable flavour or aroma, e.g. onion taste. Any flavouring will be bound in the fat and transmitted to the butter unless removed. After this the cream is returned to the pasteurizer for further treatment - heating, holding and cooling - before proceeding to the ripening tank. In the ripening tank, the cream is subjected to a temperature program which will give the fat the required crystalline structure when it solidifies during cooling. The program is selected to match factors such as the composition of the butter fat, expressed for example in terms of iodine value, which is a measure of the unsaturated fat content. The treatment can also be modified to produce butter with good consistency despite a low iodine value, e.g. when the unsaturated proportion of the fat is low. Ripening usually takes 12 - 15 hours. Where possible, the acid producing bacteria culture is added before the temperature treatment. The quantity of culture added depends on the treatment program selected with reference to the iodine value. 
From the ripening tank the cream is pumped to the continuous butter-maker or the churn. In the churning process the cream is agitated violently to break down the fat globules, causing the fat to coalesce into butter grains. The cream is split into two fractions: butter grains and buttermilk. In traditional churning the machine is stopped when the grains have reached a certain size, and then the buttermilk is drained off. Buttermilk drainage is continuous in continuous butter making machines. After drainage the butter is worked to a continuous fat phase containing a finely dispersed water phase. If the butter is to be salted, salt is spread over the surface in batch production, or added in slurry form during the working stage in continuous butter making. After salting, the butter must be worked further to ensure uniform distribution of the salt. The working of the butter also affects the characteristics by which the product is judged - aroma, taste, keeping quality, appearance and colour. The finished butter is discharged into the packaging unit and thence to cold storage. 

General process steps in batch and continuous production of butter
1.Milk reception 

2.Preheating and pasteurization of skim milk 
3.Fat separation 
4.Cream pasteurization 
5.Vacuum deaeration (when used) 
6.Culture preparation (when used) 
7.Cream ripening and souring (when used) 
8.Temperature treatment 
9.Churning/working (batch) 
10.Churning/working (continuous) 
11.Buttermilk collection 
12.Butter silo with screw conveyor 
13.Packaging machines
 
BENEFIT 
1.Opportunity to realize products with customized recipes. 
2.Opportunity to produce more than one product with the same processing line. 
3.High quality of the final product keeping an elevated nutritional value. 
4.Wide customization of the final product. 
5.Maximum yield, minimum production waste. 
6.Highest energy savings thanks to the most advanced technologies. 
7.Complete line supervision system through monitoring of every process phase. 
8.Recording, visualization and printing of all daily production data. 


CONSTRUCTION FEATURES
Working capacity                           from 1 tons/d up to 50 tons/d
Products                                         - Sweet butter
                                                       - Sour butter
                                                       - Salted butter
                                                      - Package in bulk container, small box


Condition: New
Brand name: Shanghai Beyond;
Type: whole processing Line/turnkey project/fruit and vegetables processing/dairy processing/beverage processing
Voltage: 220v/380v
Power(W): 100-200kw
Weight: Different size different weight/customized
Dimension(L*W*H): Different size different dimension/customized
Certification: CE&ISO
Warranty: 12 months/1 year
After-sales Service Provided: Engineers available to service machinery overseas
Main material: SUS304 or SUS316
Control type: automatic, semi-automatic
energy consumption: Low consumption with high efficiency
capacity: 500-10000L/H-customized
installation period: 1-3months

Period time: 30 days-120 days
Cups material: pouches, paper box, glass bottle, pet bottle, glass bottle 

Product storage condition: room temperature; low temperature;
 
Related machinery of dairy(cheese, butter, milk, yoghurt,cream) processing line
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butter production line cream processing line
butter production line cream processing linebutter production line cream processing linebutter production line cream processing line
Shanghai Beyond Machinery Co., Ltd
Contact person: Alisa Zhang 
Mobile: 0086-188 0211 7575
 
Website: www.shbenyou.com or www.sh-beyond.com
ADD: No. 680 Tingyi Road, Tinglin Industrial Area, Jinshan District, Shanghai, China
 
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