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Shanghai Beyond Machinery Co., Ltd.

Fruit juice processing equipment, fruit juice Processing Equipment, Orange Production Line manufacturer / supplier in China, offering 1000LPH-20000LPH fruit juice processing plant(orange/lemon/apple/pineapple/berry), 5t/H Pasteurized Milk Processing Line, Union CIP fruit juice CIP milk CIP system and so on.

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Supplier Homepage Product fruit & vegetable processing line 1000LPH-20000LPH fruit juice processing plant(orange/lemon/apple/pineapple/berry)

1000LPH-20000LPH fruit juice processing plant(orange/lemon/apple/pineapple/berry)

FOB Price: US $500,000-2,000,000 / Set
Min. Order: 1 Set
Min. Order FOB Price
1 Set US $500,000-2,000,000/ Set
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Production Capacity: 100 Processing Lines Each Year
Transport Package: Standard Export Package, Wood Crates Package
Payment Terms: L/C, T/T

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Basic Info
  • Model NO.: BY-FJ5000
  • Customized: Customized
  • Composition: Sterilization Equipment
  • Process: Thermal Processing
  • Control Type: Semi-Auto, Full-Auto Both Available
  • Brand: Shanghai Beyond
  • Specification: ISO9001: 2008/HACCP/GMP
  • HS Code: 8438200000
  • Condition: New
  • Voltage: 380V
  • Processing Material: Natural Ingredients
  • Material: SUS304/316L Both Available
  • Certificate: ISO9001:2008/HACCP/GMP
  • Trademark: BEYOND
  • Origin: China
Product Description

1000LPH-20000LPH fruit juice processing plant(orange/lemon/apple/pineapple/berry)

1. Wide range of raw fruits are available, this line is applicable for all kinds of orange society fruits 
with similar characteristic, such as citrus, lemon, orange, pomelo, grapefruit etc. 
2. Flexible configuration to make the line, according to different requirements for the end products, 
some exact equipments with different functions are flexible chosen, for example: debitterizing, 
deacidification, oil refiner, evaporation etc.
3. According to different investment value and product structure, client can require average, middle 
level or high level processing equipments.
4. End product with pure flavor, bright colour, and high output percentage;
5. Whole line with features as high level automatical, low labour intensity, easy operation, safe 
function and low operation cost.
Whole line adopt sanitary design, can be cleaned thoroughly, with high level sanitation.

1000LPH-20000LPH fruit juice processing plant(orange/lemon/apple/pineapple/berry)
Processing flow and machine list for 5T/H Mandarin Orange Concentrated  Juice Processing Line 
 
No.Flow No.Equipment NameCapacityMain technical parameterUnitQTY
1A    Mandarin Orange  Pretreatment system  
2A-1Surfing washing machine with elevator5T/H(SUS304)2×3000mm×600mm×600mm
Equipment main material: SUS304 stainless steel, shaft using SUS304 material rectangular steel, fruit washing pond size (L*W) : 3000mm×1000mm, surfing pump power: 3KW, roller elevator size(L*W):1500mm×800mm; roller fruit sorting size(L*W): 3000*800MM, motor power:1.5KW, elevator rotary speed regulated by manually, including fruit sorting operation platform(SUS304) : 2 ×3000mm×600mm×600mm
Unit1
3A-2Brush washing machine5T/HEquipment main material: SUS304 stainless steel, rack using SUS304 stainless steel rectangular steel, brush roller φ80, total 24group brush, water collection channel, with spraying unit, width 800mm, length 2000mm, distance from drainage exit to floor is 300mm, soft brushUnit1
4A-3Steam softening machine5T/HSUS304, stainless steel chain conveyor, well sealed, with the water collecting vessel at the bottom, size 2000mm×800mmUnit1
5A-4Mandarin Orange Peeling machine 5T/HSUS304, stainless steel chain conveyor, well sealed, with the water collecting vessel at the bottomUnit1
6A-5Stainless steel clapboard elevator5T/HClapboard material: SUS304 stainless steel, rack using SUS304 material rectangular steel, elevator size(L*W):4500mm×800mm,Unit1
8B   Mandarin Orange Destoner and pulping system  
9B-0Additive material adding system100LSystem with one unit PE material auxiliary material tank, one unit mechanical measuring pump  Unit1
10B-1Mandarin Orange Crusher4T/HMain material: SUS304 stainless steel, rotary speed: 1920RPM, power: 18.5kw, frequency conversion adjustableUnit1
11B-2Buffer tank500LSingle layer tank, SUS304 stainless steel, plate thickness: 3mm, adjustable legs, conical cover, bottom flange outlet, high&middle*low liquid level, with screw pump linkageUnit2
12B-3Screw pump3~5T/Hmaterial contact part using SUS304 stainless steel, outlet pressure is 0.6MPa, shaft sleeve seal, with material feeding unit, speed frequency conversion regulatedUnit2
13B-4Tube in tube heat exchanger4T/HMain material:SUS304 stainless steel, rack using SUS304 stainless steel rectangular steel, tube-in-tube type, steam heating, Spirax Sarco steam  pressure reduce, regulating and drainage system, JUMO temperature sensor, shut-off valve, pressure gage etc., temperature warming from 25ºC-65ºCUnit1
14B-5Two stage pulping machine4T/HMain material:SUS304 stainless steel, rack using SUS304 stainless steel rectangular steel, first stage rotary speed:960r/min, mesh: 1.5mm; second stage rotary speed:1200r/min, mesh:0.8mm, frequency conversion regulate speedUnit1
15B-6Fruit core screw conveyer1T/HEquipment main material: SUS304 stainless steel, rack using SUS304 stainless steel rectangular steel, outer size:5000mm×φ250mmUnit1
16B-7Horizontal screw decanting centrifuge4T/HAutomatically drain out pomace, roller drum: 420×1800, separation factory 3750, maximum rotary speed 3660, main motor power 37kw, secondary motor 11KW, material contact part using SUS304 stainless steelUnit1
17B-8Buffer tank500LSingle layer tank, SUS304 stainless steel, plate thickness: 3mm, adjustable legs, conical cover, bottom flange outlet, high&middle*low liquid level, with screw pump linkageUnit1
18B-9Centrifugal pump10T/HSUS304 stainless steel material , mechanical seal, Pumping lift 24MUnit1
19B-10Fruit core screw conveyer1T/HEquipment main material: SUS304 stainless steel, rack using SUS304 stainless steel rectangular steel, outer size:5000mm×φ300mm, motor power: 2.2kwUnit1
20B-11Horizontal screw centrifuge rack platform Stainless steel checkered plate, carbon steel rack, with antiseptic paint, central drainage, ladder, guard rail, size: 5m*4m*2mSet1
21B-12crusher platform Stainless steel checkered plate, 2layer, carbon steel brucket, with antiseptic paint, central drainage, ladder & guard rail, size: 4M*3M*2MSet1
23Orange juice extracting system    
24C-1Half cut juice extractor5T/HSUS304 stainless steel, material inlet, fruit pomace drain outlet, juice collection channel, transmission structureUnit1
25C-2Refine screw pomace conveyer3T/HSUS304,size around: 5000×φ200mmUnit1
26C-3Cyclone separator5T/HSUS304 stainless steel, material feeding by side, top liquid phase outlet, bottom with solid phase outletUnit1
27C-4Cyclone separator flow rate control device flowmeter and flow rate control diaphragm valve,diaphragm pressure gaugeSet1
28C-5Scrap type refiner for fruit pulp (flesh)2T/HSUS304 stainless steel, two pieces screen net brucket, mesh diameter:0.5mmUnit1
29 Fruit pulp refine mesh screen plate SUS304 stainless steel, two pieces screen net brucket, mesh diameter:0.4mmSet1
30C-6Refine screw pomace conveyer3T/HSUS304,size around: 5000×φ200mmUnit1
32D  Concentrate temporary storage system  
33D-1Temporary storage tank5000L Double layer tank, PU insulation, SUS304 stainless steel, CIP cleaning head, eccentric vertical stirrer, adjustable legs, sealing manway, ladder, digital thermometer, breath cap, anti-vortex plate, high&low liquid level alarm, motor & reducerUnit2
34D-2Centrifugal pump10T/HSUS304 stainless steel material , mechanical seal, Pumping lift 24MUnit1
35D-3Triple effect Falling evaporator3T/HMain material: SUS304 stainless steel, brucket using carbon steel material, triple effect, evaporation capacity 3T/H, SIEMENS PLC full-auto control,  Italy brand brix Refractometer, pneumatic valve using Germany GEA brand, imported differential liquid level transmitterUnit1
36D-4Batch tank1500LDouble layer tank, PU insulation, SUS304 stainless steel, CIP cleaning ball, frame type stirrer at center, adjustable legs, sealing manway, ladder, digital thermometer, breath cap, anti-vortex plate, high & low liquid level alarm. Unit2
37D-5Rotary pump 1T/HSUS304 stainless steel material, mechanical seal, outlet pressure 0.6MPa, frequency conversion motorUnit1
38D-6Temporary storage platform  Stainless steel square steel bracket, stainless steel checkered plate, stepper, guard rail, central drainage, size: 4M*0.8M*1.5MSet1
40E  Fresh puree sterilize and filling system   
41E-1Tubular-in-tubular sterilizer1T/HUsing SIEMENS PLC full-auto control, sterilizing temperature: 115ºC,30S, material outlet temperature 30ºC, UK Spirax Sarco steam temperature control system, with Self CIP cleaning systemSet1
42E-2Degass unit1T/HFull-auto control, SUS304 material, with degass tank, vacuum pump and material pump, with aroma recover device, LAMBO differential pressure sensor control liquid levelSet1
43E-3Aseptic bag filling machine1T/HAseptic bag filling machine, 220kg, single head, full-auto control, self cleaning system, with powerless roller barrel conveyerSet1
44 Powerless roller barrel conveyer Carbon steel bracket, with antiseptic paint, garvanized roller, effective width 750mmSet1
46F  CIP system   
47FSemi-auto CIP system3T×4SUS 304, four tanks structure, double circuit, heat preservation tank, heat preservation tank using PU polyurethane foam, acid, alkali and hot water tank with heating coil, the system main configuration: 1 set of imported steam depressure system, 3 sets of hydrophobic system, and imported pneumatic diaphragm pumps, process pumps two set 15 t/H, lift 24 m, stainless steel butterfly valves; SUS304 distribution cabinets, tank liquid level alarmSet1
48RCIP return pump20T/HSUS316L stainless steel, high quality mechanical seal, self priming typeUnit2



1000LPH-20000LPH fruit juice processing plant(orange/lemon/apple/pineapple/berry)
1000LPH-20000LPH fruit juice processing plant(orange/lemon/apple/pineapple/berry)
1000LPH-20000LPH fruit juice processing plant(orange/lemon/apple/pineapple/berry)
1000LPH-20000LPH fruit juice processing plant(orange/lemon/apple/pineapple/berry)

 
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