5TPH Date Juice Concentrate Plant

• Type: Turnkey project
• Voltage: 220V/380V/415V
• Power: 100KW-200KW
• Customized: Customized
• Transport Package: Wooden Package and Framework
• Specification: 20-400T/D
• Model NO.: 2-10TPH
• Trademark: Beyond
• Origin: Shanghai-China
• HS Code: 8438600000
• Production Capacity: 100sets/Year

Product Description

2000L-10000LPH dates juice  production line/date palm juice processing plant

In processing the date juice, shanghai beyond developed two different procedures, include immerse add extractor and destoner add pulper, this can meet the different processing requirements of date and hawkthorn. Our self developed technologies of continuous cooker and vacuum extractor are in the advanced level, which are highly evaluated in both china and oversea.

Characteristics of Chinese date/ Jujube and Hawkthorn Processing

1.Wide range of raw fruits are available, this line is applicable for all kinds fruits with similar characteristic such as date, jujube, hawkthorn and so on.

2.There are two different procedures, one is immerse add extractor, another is destoner add pulper.

3.According to different investment value and product structure, client can require average, middle level or high level processing equipments.

4.End product with pure flavor, bright colour, and high material usage percentage;

5.Whole line with features as high level automatic, low labor intensity, easy operation, safe function and low operation cost.

6.Whole line adopt sanitary design, can be cleaned thoroughly, with high level sanitation.

Technical Data

Raw material:	All kinds big date, small date, jujube, dry date, fresh date and hawkthorn
End product:	juice Concentrate, transparent juice, cloudy juice, sea-buckthron oil
Production capacity:	20T/D-2000T/D
Output percentage:	≥90%
Solid content	7~12Brix
Packing type for end product:	Aseptic Bag/glass Bottle/PET Bottle /gable Top Box

date juice processing line can use fresh date or dry date as raw material, by washing, destoner and pulper to produce juice or paste or syrup.

the equipments include: washing , sorting and inspection, precooking and pulping, separate and filtration and concentration etc.

Surfing washing machine

Description:

This machine produces water bubble by air blower to wash the fruits; the machine is composed of water cabinet, feeding device, fan etc.

Application:widely used to gently wash the fruits & vegetables

The lifter matched is made of SUS304 stainless steel or plastic material, extra water spraying device can be fixed on the machine.

Characteristics:

1.During the washing procedure, under the motivity of water current and bubble, the fruits or vegetables   circumvolve without fixed direction be washed thoroughly, salts and pesticide that remain on will be removed at the same time;

2. Fruits & Vegetables are pushed to the steel roll elevator by spouted water under compressed air, then turn the next processing step;

3. The Used water can be recycled after filtration;

4. The capacity of this equipment is changeable as the motor of engine is equipped with step-less shift gears.

 

No.	Flow No.	Name	Size	Main technical parameter
1	the first stage for concentrated dates syrup(A,B,D,E system)
2	Washing & Pulping system
3	A-1	Bubble spraying washing machine	500kg/H	SUS machine frame, eccentric vibration motor, spray cleaning device, air blower, stainless steel air knife, removable sieve, the water collecting pan at the bottom of the machine, concentrated drainage, size:2000*1200mm
4	A-2	Slope type spiral precooking machine	500kg/H	SUS 304, U shape barrel structure, insulation, with miller jacket, top opening, easy to clean, the cooking time can be  adjusted by  frequency conversion( no less than 10~60mins), counting based on dry date
5		Temperature control system		Spirax Sarce pressure reducing trap valve, German temperature testing system, Burkert angle seat valve, domestic famouse brand stop valve, filter and pressure gauge etc.
6		Flowmeter	2T/H	SUS304, pointer-type
7	A-3	Stone washer	2T/H	SUS304 support, with ABB motor
8	A-4	Screw pump	2T/H	The material contact part are all food grade rubber, and the pressure of the outlet is 0.6MPa, frequency conversion speed regulation
9	A-5	Single stage pulping machine	2T/H	SUS304,  rotary speed 960rpm,screen hole diameter 1.0mm,
10	A-6	Buffer tank	300L	SUS304,double layer, with ladder, adjustable feet, and cone type cover, with flange type outlet at the bottom, electrode type liquid level, digital temperature sensor. With CIP cleaning balls, inlets for pure water and material
11	A-7	Screw pump	2T/H	The material contact part are all food grade rubber, and the pressure of the outlet is 0.6MPa, frequency conversion speed regulation
12	A-8	Tubular cooler	2T/H	SUS304, tubular type, tower water cooling
13	A-8	Pulping platform		carbon steel support, anti slip stainless steel checkered plate, steps, guard bar, central drainage,L*W*H=3500mm×3000mm×2000mm
15	B	Filteration and clarification system
16	B-1	Storage tank	2000L	SUS304, double layers,use PU as insullation,miller jacket, rotation speed: 36rpm. airtight manhole, cone type cover, off-center vertical agitator ,and on the top has CIP cleaning balls, digital thermometer, sight glass to show the level, adjustable feet, breathing valve,  and tie valve at the bottom
17	B-2	Centrifugal pump	3T/H	SUS304, lift 24m, mechanical seal
18	B-3	Decanter	2T/H	Counter-current type, drum max speed:3600 r/min
19	B-4	Receiving vat	500L	SUS304, single layer, CIP spraying ball, adjustable legs
20	B-5	Centrifugal pump	3T/H	SUS304, lift 24m, mechanical seal
21	B-6	Storage tank	2000L	SUS304, double layers,use PU as insullation, airtight manhole, cone type cover, off-center vertical agitator ,and on the top has CIP cleaning balls, digital thermometer, sight glass to show the level, adjustable feet, breathing valve,  and tie valve at the bottom
22	B-7	Centrifugal pump	5T/H	SUS304, lift 36m, mechanical seal
23	B-8	Inorganic membrane Micro filter	1T/H	SUS 304, Inorganic ceramic membrane filter element, filter precision1 u, with circulation pump
25	C	Concentrate system
26	C-1	Storage tank	2000L	SUS304, double layers,use PU as insullation, airtight manhole, cone type cover, off-center vertical agitator ,and on the top has CIP cleaning balls, digital thermometer, sight glass to show the level, adjustable feet, breathing valve,  and tie valve at the bottom
27	C-2	Centrifugal pump	3T/H	SUS304, lift 24m, mechanical seal
28	C-3	Double effect falling film concentrator	1.5T/H	Product contact: SUS 304,evaporation control, brix/temperature are all fully controlled, falling film evaporator, downstream
29	C-4	Tubular cooler	0.5T/H	SUS304, tubular type, tower water cooling, cooling temperature 30ºC in one time
30	C-5	Storage tank	2000L	SUS304,three layers, with miller jacket, use PU as insullation, airtight manhole, cone type cover, and on the top has CIP cleaning balls, digital thermometer, sight glass to show the level, adjustable feet, breathing valve, off-center vertical agitator, and tie valve at the bottom
31	C-6	Rotary pump	1T/H	The material contact part is SUS304, 0.6MPa, ftrequency conversion
33	D	CIP UNIT
34	D	Semi-automatic CIP system	3×1T	Three tanks, single circulation, Semi-auto CIP, double layer insulation tank, tank material SUS304 stainless steel,acid&alkali tank with stirrer, high&Low liquid level alarm system, Spirax Sarco temperature auto control, JUMO temperature sensor, Shanghai YUAN brand progress pump 1 pieces, 10T/H, pumping lift 36M, ABB motor,100L concentrated acid & alkali tank which material is SUS316L , The USA imported pneumatic diaphragm pump two pieces.
37	the second stage(dates clear juice system)
38	E. Filteration and clarification system
39	E-1-2,3	Enzyme tank for clear juice	2000L	SUS304, double layers,use PU as insullation,dimple jacket, airtight manhole, cone type cover, off-center vertical agitator ,and on the top has CIP cleaning balls, digital thermometer, sight glass to show the level, adjustable feet, breathing valve,  and tie valve at the bottom
40	E-4	Enzyme Circulation tank	V=5000L	SUS304, single-layer, top offset vertical mixing 36rpm, ladder, conical head, digital thermometer, sampling valve, adjustable legs, glass tube level, climbing ladder
41	E-5	The cleaning tank	V=5000L	SUS304, single-layer, ladder, conical head, digital thermometer, adjustable legs, glass tube level, climbing ladder
42	E-6	Membrane filtration unit	1T/H	SUS304, aperture: 0.01 μ m; with cleaning device,  automatic control
43	E-7	Storage tank	2000L	SUS304, double layers,use PU as insullation, airtight manhole, cone type cover, off-center vertical agitator ,and on the top has CIP cleaning balls, digital thermometer, sight glass to show the level, adjustable feet, breathing valve,  and tie valve at the bottom
44	E-8	Centrifugal pump	5T/H	SUS304, lift 36m, mechanical seal
45	R	CIP return pump	20T/H	SUS316L stainless steel, pump lift is 24 meters, mechanical seal
47	F . Dates clear juice:  decoloration unit
48	F-1	Resin decolorizing tank		SUS304 material, 2m³ resin tank, it's easy to loading, unloading, resin can be regenerated, without the resin
49	F-2	Resin regeneration tank	2000L	SUS316L, double insulation, taper sealing head and eccentric vertical mixing, the respiration valve, the digital display thermometer, steam coil heating, manual control temperature, glass tube liquid level meter
50	F-3	Acid tank	1000L	SUS316L, single layer, taper sealing head and eccentric vertical mixing, the respiration valve, the digital display thermometer, glass tube liquid level meter
51	F-4	Alkali tank	1000L	SUS316L, single layer, taper sealing head and eccentric vertical mixing, the respiration valve, the digital display thermometer, glass tube liquid level meter
52	F-5	Centrifugal pump	10T/H	SUS316L, lift 36m, machinery seal
53	F-6	Operating platform		SUS304, anti slip stainless steel checkered plate, steps, guard bar, central drainage,L*W*H=6000mm×1000mm×1500mm
54	F-7	Twin piping filter	2T/H	SUS304 stainless steel, duplex type, Stainless Steal Filter  200 Mesh
58	G	date vinegar fermetation system
59	G-1	Plate sterilizer	1T/H	Full automatic control by Siemens PLC, sterilization temperature of 95 ºC, 30S, discharge temperature of 30 ºC, the British Sipaishake steam temperature control system, with its CIP cleaning system
60	G-2	Dates alcohol fermentation tank	8000L	SUS304, three-layer, miller jacket, insulation, conical head, top agitator, ladder, glass tube level, digital thermometer, sampling valve, discharge valve with union.
61		Temperature sensor	PT100	SUS304, 4-20mA signal output, tail length 100mm
62	G-3	Centrifugal pump	3T/H	Material is SUS304 stainless steel, high quality mechanical seal, H=24m, ABB motor
63	G-4	Plate and frame filter	3T/H	plate and frame filtering machine, 400mesh, SUS 304 plate frame, filtering area 10M²
64	G-5	Date vinegar fermentation tank	8000L	SUS304, three-layer, miller jacket, rock-wool thermal insulation, butterfly head ,top agitator, product inlet, steam inlet, sealed manhole,  ladder, glass tube level, digital thermometer, sampling valve, discharge valve with union
65		Temperature sensor	PT100	SUS304, 4-20mA signal output, tail length 100mm
66		PH-instrument		4-20mA signal output
67		Dissolved oxygen detector		4-20mA signal output
68	G-6	Centrifugal pump	3T/H	Material is SUS304 stainless steel, high quality mechanical seal, H=24m, ABB motor
69	G-7	Plate and frame filter	3T/H	plate and frame filtering machine, 400mesh, SUS 304 plate frame, filtering area 10M²