| Equipment list of concentrated juice production line |
| Flow No. |
Name |
Size |
Brief Specification |
| A |
Hot water generating system |
| A-1 |
Hot water tank |
V=2000L |
SUS304, PU insulation, cone cover, sealed manhole, digital show thermometer, air vent, overflow pipe, anti-eddy plate, adjustable legs, thickness of tank wall is 3mm, outer 2mm, glas tube level indicator |
| A-2 |
Hot water pump |
Q=5T/H |
SUS304, pump lift 24m, hard alloy mechanical seal |
| A-3 |
Plate heater |
Q=5T/H |
SUS304, use A3 supporter, cladding with stainless steel, use steam for heating, hot water, one stage, hasp type gasket sealed |
| A-4 |
Temperature control system |
Q=5T/H |
Germany Burkert steam regulating valves, UK Spirax Sarco steam reducing valve, Germany temperature sensor, pneumatic two position and three way valves are made in China |
| B |
Sugar and glue melting and mixing system |
| B-1 |
High speed emulsification tank |
V=1000L |
SUS304, double layer with PU insulation, high speed mixer mounted from top to bottom, the speed is 2900rpm, CIP cleaning balls, adjustable legs, breath valve, inside with graduation |
| B-2 |
High speed mixing tank |
V=1000L |
SUS304, double layer with PU insulation, quadrate shape, high speed mixer mounted from top to bottom, the speed is 2900rpm, CIP cleaning balls, adjustable legs, breath valve, inside with graduation |
| B-3 |
CIP return pump |
Q=20T/H |
SUS304, pump lift 24m, hard alloy mechanical seal, inner shell mirror polished |
| B-4 |
Milk pump |
Q=10T/H |
SUS304, pump lift 36m, hard alloy mechanical seal, inner shell mirror polished |
| B-5 |
Platform for mixing material |
|
SUS304, stainless steel stairs and handrail, stainless steel checkered plate on surface, 3500*1000*1000mm |
| B-6 |
Duplex filter |
Q=10T/H |
SUS304, tube type, 100m |
| B-7 |
Plate cooler |
Q=10T/H |
SUS304, A3 supporter, one stage, cool by tower water, hasp type gasket sealed |
| C |
Juice concentrate blending system |
| C-1 |
Vertical type screw pump |
Q=2T/H |
Food sanitary grade, manual adjustable |
| C-2 |
Blending tank |
V=6000L |
SUS304, single layer, top off-center vertical agitator 36rpm, airtight manhole, conical head, CIP spraying ball, glass tube level indicator, breather valve, supporters with adjustable feet |
| C-3 |
Milk pump |
Q=10T/H |
SUS304, pump lift 24m, hard alloy mechanical seal, inner shell mirror polished |
| C-4 |
CIP return pump |
Q=20T/H |
SUS304, pump lift 24m, hard alloy mechanical seal, inner shell mirror polished |
| C-5 |
Duplex filter |
Q=10T/H |
SUS304, tube type, 100m |
| D |
Pasteurizer, degassor and homogenizer system |
| D-1 ~ 7 |
Tubular sterilizer |
Q=6T/H |
Milk enter at ( 25~30 °C) - degass at ( 70 °C) - homogeninze at ( 65 °C) - sterilization at 137 °C hold for 15s - discharge at ( 85-92 °C), product return at 30-40 °C, fully controlled by PLC, with frequency inverter, this machine used for hot filling |
| D-2 |
Degassor |
Q=6T/H |
Fully auto controled, include pressure transmitter and water ring type vacuum pump |
| D-3 |
Homogenizer |
Q=6T/H |
Working pressure 25MPa , include frequency inverter and liquid pressure control, starting box |
| E |
PET hot filling system |
| E-1 |
Equipments before PET hot filling |
Q=6T/H |
Include bottle blowing machine, air delivery duct, vial distributing machine, capper, cap cleaning belt etc. |
| E-2 |
PET filling machine |
Q=6T/H |
12000P/H, hot filling |
| E-3 |
Processing system after filling |
Q=6T/H |
Include turning over sterilization chain, spraying tunnel, labeling, blow drier, package etc. |
| F |
Semi-automatic CIP system |
| F-1 ~ 7 |
Semi-automatic CIP system |
3×1500L |
Germany Burkert temperature auto control system, heating by tube , acid/alkali concentrate adding system, plastic buket 80L×2, SUS304, semi-automatic, one line |
| F-8 |
CIP return pump |
Q=10T/H |
SUS304, pump head 36m |
| G |
Installation part |
| G-1 |
Installation |
|
Include stainless steel and carbon steel pipes and fittings, electric installation material etc. |
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