| After-sales Service: | One year |
|---|---|
| Warranty: | One year |
| Process: | Thermal Processing |
| Power Source: | steam and electri |
| Certification: | CE, ISO9001 |
| Automatic Grade: | Automatic |
| Customization: |
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Suppliers with verified business licenses
Audited Supplier Small milk processing plant turn key project
A "small milk processing plant turnkey project" refers to a comprehensive solution designed and implemented by a service provider for establishing a fully functional milk processing facility from scratch.
Here's a detailed breakdown of what such a project typically entails:
Project Feasibility and Planning:
• Market research and demand assessment to determine the viability of setting up a small-scale milk processing plant in the target area.• Site selection and analysis, considering factors like proximity to raw milk sources, transportation access, utilities, and environmental regulations.• Development of a detailed business plan, including financial projections, investment requirements, and operational strategies.
Design and Engineering:
• Conceptual design and layout of the processing plant, ensuring efficient flow of materials, personnel, and utilities, as well as adherence to food safety and hygiene standards (e.g., HACCP, GMP).• Detailed engineering drawings, specifications, and equipment lists for all aspects of the plant, such as milk reception, storage, processing, packaging, and utilities (water, electricity, waste management).
Equipment Supply and Installation:
• Procurement of milk processing equipment, including:
• Milk reception and pre-treatment systems (weighing, sampling, filtering, chilling)• Pasteurization or UHT treatment units• Homogenization equipment• Separation equipment for cream or skim milk production• Standardization equipment for adjusting fat content• Fermentation tanks for yogurt or cheese production (if applicable)• Packaging machinery (fillers, cappers, labelers, cartoners)• Refrigeration systems, storage tanks, and conveying systems• Professional installation and commissioning of all equipment, ensuring proper integration and adherence to manufacturer guidelines and industry standards.
Utilities and Infrastructure:
• Installation of electrical, plumbing, and ventilation systems tailored to the specific needs of the milk processing plant.• Construction or modification of building structures to accommodate the processing lines, storage areas, and administrative spaces.• Implementation of waste management solutions, such as wastewater treatment plants, solid waste disposal systems, and air pollution control measures.
Quality Assurance and Regulatory Compliance:
Assistance with obtaining necessary permits, licenses, and certifications from local authorities and regulatory bodies, such as food safety inspections, dairy product registrations, and environmental clearances.• Development and implementation of quality management systems (QMS), including standard operating procedures (SOPs), sanitation programs, and record-keeping systems.• Training of staff on Good Manufacturing Practices (GMPs), Hazard Analysis and Critical Control Points (HACCP), and other relevant food safety standards.• Training and Technical Support:• Provision of operator training for all installed equipment, focusing on safe and efficient operation, maintenance, and troubleshooting.• Ongoing technical support and after-sales service, including warranty coverage, spare parts supply, and assistance with process optimization or capacity expansion.
By opting for a turnkey solution, the investor or entrepreneur can benefit from a streamlined project execution, reduced coordination efforts, and a single point of responsibility for the entire project. This approach ensures a faster time-to-market and minimizes potential risks associated with setting up a complex industrial facility like a small milk processing plant.
Product storage system
Description of Milk processing line
This Milk processing line produce several types of market milk products, i.e. whole milk, skimmed milk and standardized milk of various fat contents.
This Milk processing line raw milk can be fresh milk or powder milk, the procedure method can be pasteurization or HTST pasteurizer or UHT processing.
End product package of this Milk processing line can be plastic pouches, plastic cups, plastic bottles, glass bottles, roof top box etc. for this Milk processing line according to different end product and package type, the production technology is differently designed, but commonly include the following steps:
| Equipment list of 25T/D DAIRY PRODUCTION LINE (pasteurized milk\yogurt\cheese\cream\butter) |
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| NO. | NAME | MAIN TECHNOLOGY PARAMETER |
| 1 | MILK RECEIVE\STORAGE\AND CREAM SEPARETOR UNIT | |
| 2 | electron pound scale | maximum weighing 500KG |
| 3 | milk weighing tank | made of SUS stainless steal,single layer,product feeded in through 40 mesh filter net,CIP cleaning ball |
| 4 | milk acceptor | SUS304 stainless steel,single layer,CIP cleaning ball |
| 5 | milk pump | SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished |
| 6 | twin piping filter | SUS304 stainless steel,two pipe,Stainless Steal Filter Element 100 Mesh |
| 7 | dish separator | auto residue discharge |
| 8 | chiling tank | SUS304 stainless steel,alveolate jacket,attached with compressor |
| 9 | milk pump | SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished |
| 10 | PREPARING UNIT | |
| 11 | blending tank | SUS304 stainless steel,heat insulated,top off- center votical agitator,conical head,airtight manhole, breather valve,digital readout thermometer,anti-eddy baffle,supporters with adjustable feet |
| 12 | milk pump | SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished |
| 13 | mini set of plate-type heat exchanger | SUS304 stainless steel,two stages, |
| 14 | high speed emulsification tank | SUS304 stainless steel,heat insulated,bottom high speed emulsifier,digital readout thermometer,supporters with adjustable feet |
| 15 | milk pump | SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished |
| 16 | twin piping filter | SUS304 stainless steel,two pipe,Stainless Steal Filter Element 100 Mesh |
| 17 | sterilizing,homogenizing unit | |
| 18 | UHT sterilizer | tub-type,sterilzing temperature 137 C,holding time 4S,full automatic control |
| 19 | high pressure homogenizer | 40MPa,(starting box included) |
| 20 | temperature holding | SUS304,holding 300S |
| 21 | distributing plate | SUS304,3 holes |
| 22 | cheese\butter processing unit | |
| 23 | bufferying tank | SUS304 stainless steel,heat insulated,top off- center votical agitator,conical head,airtight manhole, breather valve,digital readout thermometer,anti-eddy baffle,supporters with adjustable feet |
| 24 | milk pump | SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished |
| 25 | cream seperator | |
| 26 | bufferying container | SUS304,with cover |
| 27 | milk pump | SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished |
| 28 | butter-churner | SUS304,stepless timing |
| 29 | cheese vat | SUS304,with heating jacket and insising device |
| 30 | pressor | SUS304,6 heads |
| 31 | mould | SUS304,10L,with cover |
| 32 | yogurt fermentation unit | |
| 33 | fermentation tank | SUS304 stainless steel,heat insulated,top off- center votical agitator,conical head,airtight manhole, breather valve,digital readout thermometer,anti-eddy baffle,supporters with adjustable feet |
| 34 | rotary pump | SUS304 stainless steel,Hard Alloy Mechanical Seal,manual stepless shift |
| 35 | plate cooler | SUS304,single stage,milk discharge at 4C |
| 36 | rotary pump | SUS304 stainless steel,Hard Alloy Mechanical Seal,manual stepless shift |
| 37 | filling unit | |
| 38 | higher position tank | SUS304 stainless steel,heat insulated,top off- center votical agitator,conical head,airtight manhole, breather valve,digital readout thermometer,anti-eddy baffle,supporters with adjustable feet |
| 39 | pasteurized milk filling machine | |
| 40 | yogurt filling machine | |
| 41 | CIP system | |
| 42 | semi-auto CIP system | outer coat of SUS304 stainless steel material,inner shell of SUS316,single cleaning way,Concentrated acid/alcali tank adding system based on US technology, 100L×2 acid/alcali Concentrate tanks |
| 43 | CIP return pump | SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished |
| 44 | installation part | whole milk processing line installation and commissioning |
The installation and debugging of a milk processing plant involves several stages, from site preparation to final commissioning. Here's a comprehensive overview:Installation Process
1. Site Preparation:•Choose a location that meets health, safety, and environmental regulations.•Ensure proper drainage, water supply, and waste disposal facilities are in place.•Prepare the floor for heavy machinery and equipment, which may include laying concrete foundations and providing electrical, water, and compressed air connections.
2. Equipment Delivery and Unloading:•Coordinate with suppliers to schedule delivery of all components such as tanks, pasteurizers, UHT sterilizers, separators, homogenizers, filling machines, and packaging equipment.•Use appropriate lifting gear to unload and position each piece safely.
3. Infrastructure Setup:•Install utilities like electricity, water, steam, and cooling systems according to equipment specifications.•Connect pipelines for raw milk intake, product transfer, and CIP (Clean-in-Place) systems.
4. Processing Equipment Assembly and Installation:•Assemble modular equipment sections if necessary.•Install processing equipment such as reception tanks, storage tanks, heat exchangers, pasteurizers, homogenizers, and UHT sterilizers.•Mount supporting systems like pumps, valves, filters, and instrumentation.
5. Quality Control Systems:•Set up quality control labs with testing equipment for parameters like fat content, protein, acidity, and bacterial counts.•Install inline sensors and automated sampling systems.
6. Cleaning and Sanitation:•Integrate CIP systems for automatic cleaning of process lines.•Ensure proper drainage and access points for manual cleaning where required.
7. Automation and Controls:•Configure and integrate PLCs (Programmable Logic Controllers), SCADA (Supervisory Control and Data Acquisition) systems, and HMI (Human Machine Interface) panels.•Program the automation systems to manage processes, alarms, and interlocks.
8. Filling and Packaging Lines:•Install and align conveyor belts, filling machines, capping devices, labeling machines, and packaging equipment.•Set up vision systems for quality checks on filled containers.
9. Utilities and Energy Management:•Install energy-efficient refrigeration units, boilers, and chillers.•Implement energy management software to optimize power consumption.
Debugging and Testing
1. Electrical and Pneumatic Checks:•Test all electrical and pneumatic connections, ensuring they meet safety standards and function correctly.•Calibrate sensors and instruments for accurate readings.
2. System Functionality Tests:•Conduct individual tests on each piece of equipment to ensure it operates as expected.•Run integration tests to verify seamless interaction between different parts of the production line.
3. Sterilization and Pasteurization Validation:•Validate that heating and cooling cycles meet regulatory requirements for effective sterilization or pasteurization.•Check temperature uniformity throughout the process.
4. Product Quality Assurance:•Test samples at various stages of processing to confirm compliance with food safety standards and desired product attributes.•Fine-tune equipment settings based on test results.
5. Cleaning and Sanitization Verification:•Perform multiple CIP cycles and visually inspect cleaned surfaces to ensure no residue remains.•Confirm sanitation levels through ATP swab tests or other microbial analysis methods.
6. Alarms and Safety Interlocks:•Test all alarm systems and safety interlocks to guarantee immediate shutdowns when triggered.
7. Performance Optimization:•Monitor and analyze system performance data to identify areas for improvement and adjust settings accordingly.
8. Operator Training:•Train personnel on how to operate and maintain the new equipment, including emergency procedures and troubleshooting guidelines.
9. Documentation and Record Keeping:•Document every step of the installation and debugging phases, including any adjustments made.•Maintain records for regulatory compliance and future reference.
Once all equipment is installed, tested, and verified to be working optimally, the milk processing plant can proceed to a trial run using actual raw milk before moving into full-scale production. Regular maintenance and monitoring are essential to ensure continued efficiency, food safety, and regulatory compliance.
Pre sales services
After-sale service
1. Equipment warranty period: We provide a one-year free warranty service for mechanical equipment. If any non-human caused problems occur during the warranty period, we will provide free repair or replacement services.
2. Maintenance and upkeep services: We provide regular or irregular equipment maintenance and upkeep services to ensure the normal operation of the equipment. We will provide 24-hour online technical support services.
3. Accessory supply: We guarantee to provide original factory accessories in a timely manner in case of equipment damage or replacement of parts.
4. Training services: In order to enable customers to effectively operate and maintain equipment, we will provide equipment operation and maintenance training.
5. Installation and debugging: We will provide equipment installation and debugging services to ensure that the equipment is installed correctly and can operate normally.
1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.
2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.
3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .
4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .
5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.
6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.
7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.
8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.
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