Turnkey project Milk processing equipment Dairy Production Line (500L-500000L/D)

• After-sales Service: One year
• Warranty: One year
• Process: Mild Processing
• Power Source: Electric
• Certification: CE, ISO9001
• Automatic Grade: Automatic
• Model NO.: 5000L/D-500000L/D
• Application: Milk, Yogurt, Milk Powder, Cheese
• Customized: Customized
• Material: SUS304/316L
• Control Type: Automatic
• Capacity: 1000LPH-20000TPH
• Brand: Beyond
• Name: Dairy processing plant
• Process material: Fresh milk/milk powder
• Package type: Pouch/bottle/carton brick
• Transport Package: Wood Package and Framework
• Specification: ISO9001: 2008/HACCP/GMP
• Trademark: BEYOND
• Origin: China
• HS Code: 8438200000
• Production Capacity: 100 Processing Lines Each Year

Product Description

Turnkey project Milk processing equipment Dairy Production Line (500L-500000L/D)

A turnkey project for a milk processing equipment dairy production line with a capacity ranging from 500 liters to 500,000 liters per day (L/D) refers to a comprehensive solution that provides a fully functional and ready-to-operate facility for processing milk into various dairy products. The supplier  contractor is responsible for designing, procuring, installing, commissioning, and handing over the complete system to the client, who can essentially "turn the key" and start operations upon completion.

Here's a breakdown of what typically comprises such a project:

1.Consultation & Feasibility Study: Initial discussions between the client and the turnkey solution provider to understand the client's requirements, local regulations, market demands, and desired product portfolio. This stage may also involve a feasibility study to assess the economic viability and technical specifications of the project.

2. Process Design & Engineering: Based on the client's needs and the feasibility study results, the provider designs the entire production process, including milk reception, storage, pasteurization, standardization, homogenization, separation, fermentation (for yogurt, cheese, etc.), filling & packaging, and quality control systems. They also develop detailed engineering drawings, layouts, and equipment specifications.

3. Equipment Supply: The turnkey provider sources or manufactures all necessary equipment, such as milk tanks, heat exchangers, pasteurizers, separators, homogenizers, fermenters, fillers, packaging machines, CIP (Cleaning-in-Place) systems, refrigeration units, and automation/SCADA systems. Equipment is selected to meet the specified capacity range and ensure compliance with food safety standards, such as HACCP and GMP.

4. Civil Works & Infrastructure: The provider oversees the construction or modification of the building structure, ensuring it meets hygiene and sanitation requirements for a dairy processing plant. This includes flooring, walls, drainage, ventilation, electrical installations, and utility connections (water, electricity, steam, compressed air).

5. Installation & Commissioning: Once the equipment arrives at the site, the provider installs it according to the engineering drawings and carries out mechanical, electrical, and automation integration. Commissioning involves testing each piece of equipment, conducting trial runs, and fine-tuning the processes to achieve optimal performance and product quality.

6. Training & Handover: Prior to the official launch, the turnkey provider trains the client's staff on operating procedures, maintenance routines, quality control measures, and emergency protocols. Upon successful completion of training and final inspections, the production line is handed over to the client, ready for commercial operation.

7. After-sales Support: The provider typically offers ongoing technical support, maintenance services, spare parts supply, and assistance with process improvements or capacity expansions as needed.Some key factors to consider when evaluating a turnkey milk processing project within the specified capacity range include:• Capacity scalability: Ensure the design allows for future expansion without major disruptions to existing operations.• Energy efficiency: Choose equipment and technologies that minimize energy consumption and reduce operational costs.• Flexibility in product mix: Opt for a production line that can handle multiple products (e.g., milk, yogurt, cheese, cream, butter) to cater to diverse market demands.• Compliance with local regulations: Ensure the project meets all relevant food safety, environmental, and health standards in the country where the plant will operate.• Waste management & sustainability: Evaluate options for reducing waste, recycling byproducts, and minimizing the environmental footprint of the facility.


In summary, a turnkey project for a milk processing equipment dairy production line (500L-500,000L/D) offers a complete solution for establishing or expanding a dairy business, covering every aspect from conceptual design to operational readiness. It enables clients to focus on managing their core business while relying on expert partners to deliver a state-of-the-art, efficient, and compliant processing facility.

End product package of this dairy processing milk plant can be plastic pouches, plastic cups, plastic bottles, glass bottles, roof top box, pre-pak pouches, paper carton etc. For this Milk processing line according to different end product and package type, the production technology is differently designed, but commonly include the following steps:


Milk processing equipment products include the following categories:
1. Milk sterilization equipment: used to sterilize milk to ensure its safety and hygiene. Common milk sterilization equipment includes ultra-high temperature sterilization device (UHT), instantaneous sterilization device (HTST), and ultraviolet sterilization device.
2. Milk separation equipment: used to separate fat and whey from milk. These devices can adjust the fat content as needed to produce different types of milk, such as whole milk, low-fat milk, or skim milk.
3. Milk concentration equipment: used to evaporate the water in milk to obtain concentrated milk. Concentrated milk has higher nutritional content and a richer taste, and can be used to make milk powder, cheese, and other dairy products.
4. Milk filling equipment: used to fill milk into bottles, bags, or other packaging containers. These devices can automatically complete operations such as filling, sealing, and label attachment, improving production efficiency.
5. Milk cooling equipment: used to quickly cool processed milk to a suitable storage temperature to extend its shelf life. Common milk cooling equipment includes plate heat exchangers and cooling tanks.
6. Milk storage equipment: used to store processed milk, including storage tanks, storage tanks, and milk barrels. These devices need to have good sealing and hygiene to ensure the quality and safety of milk.
7. Milk packaging equipment: used to package processed milk, usually including automatic filling machines, packaging machines, and sealing machines. These devices can pack milk into bottles, boxes, bags, or other packaging containers according to different packaging requirements.
The above are some common products of milk processing equipment, which may vary from different manufacturers and production lines.


 

Equipment list of 25T/D DAIRY PRODUCTION LINE (pasteurized milk\yogurt\cheese\cream\butter)
NO.	NAME	SIZE	MAIN TECHNOLOGY PARAMETER	UNIT	QTY
1	MILK RECEIVE\STORAGE\AND CREAM SEPARETOR UNIT
2	electron pound scale		maximum weighing 500KG	set	1
3	milk weighing tank	350L	made of SUS stainless steal,single layer,product feeded in through 40 mesh filter net,CIP cleaning ball	set	1
4	milk acceptor	500L	SUS304 stainless steel,single layer,CIP cleaning ball	set	1
5	milk pump	5T/h	SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished	set	1
6	twin piping filter	5T/h	SUS304 stainless steel,two pipe,Stainless Steal Filter Element 100 Mesh	set	1
7	dish separator	5T/h	auto residue discharge	set	1
8	chiling tank	5000L	SUS304 stainless steel,alveolate jacket,attached with compressor	set	4
9	milk pump	5T/h	SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished	set	1
10	PREPARING UNIT
11	blending tank	2500L	SUS304 stainless steel,heat insulated,top off- center votical agitator,conical head,airtight manhole, breather valve,digital readout thermometer,anti-eddy baffle,supporters with adjustable feet	set	2
12	milk pump	5T/h	SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished	set	2
13	mini set of plate-type heat exchanger	5T/h	SUS304 stainless steel,two stages,	set	1
14	high speed emulsification tank	600L	SUS304 stainless steel,heat insulated,bottom high speed emulsifier,digital readout thermometer,supporters with adjustable feet	set	1
15	milk pump	5T/h	SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished	set	1
16	twin piping filter	5T/h	SUS304 stainless steel,two pipe,Stainless Steal Filter Element 100 Mesh	set	1
17	sterilizing,homogenizing unit
18	UHT sterilizer	2T/h	tub-type,sterilzing temperature 137 C,holding time 4S,full automatic control	set	1
19	high pressure homogenizer	2T/h	40MPa,(starting box included)	set	1
20	temperature holding	2T/h	SUS304,holding 300S	set	1
21	distributing plate		SUS304,3 holes	set	1
22	cheese\butter processing unit
23	bufferying tank	2500L	SUS304 stainless steel,heat insulated,top off- center votical agitator,conical head,airtight manhole, breather valve,digital readout thermometer,anti-eddy baffle,supporters with adjustable feet	set	1
24	milk pump	5T/h	SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished	set	1
25	cream seperator	1T/h		set	1
26	bufferying container	200L	SUS304,with cover	set	2
27	milk pump	3T/h	SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished	set	2
28	butter-churner	150L	SUS304,stepless timing	set	1
29	cheese vat	1500L	SUS304,with heating jacket and insising device	set	1
30	pressor		SUS304,6 heads	set	1
31	mould		SUS304,10L,with cover	set	30
32	yogurt fermentation unit
33	fermentation tank	2500L	SUS304 stainless steel,heat insulated,top off- center votical agitator,conical head,airtight manhole, breather valve,digital readout thermometer,anti-eddy baffle,supporters with adjustable feet	set	3
34	rotary pump	10T/h	SUS304 stainless steel,Hard Alloy Mechanical Seal,manual stepless shift	set	1
35	plate cooler	10T/h	SUS304,single stage,milk discharge at 4C	set	1
36	rotary pump	1T/h	SUS304 stainless steel,Hard Alloy Mechanical Seal,manual stepless shift	set	1
37	filling unit
38	higher position tank	1000L	SUS304 stainless steel,heat insulated,top off- center votical agitator,conical head,airtight manhole, breather valve,digital readout thermometer,anti-eddy baffle,supporters with adjustable feet	set	1
39	pasteurized milk filling machine			set	1
40	yogurt filling machine			set	1
41	CIP system
42	semi-auto CIP system	4×1T	outer coat of SUS304 stainless steel material,inner shell of SUS316,single cleaning way,Concentrated acid/alcali tank adding system based on US technology, 100L×2 acid/alcali Concentrate tanks	set	1
43	CIP return pump	20T/h	SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished	set	4
44			installation part

 

 

A modern dairy production line integrates advanced information technology (IT) and automation to ensure high efficiency, quality control, and food safety. Here's an overview of the IT systems and technologies commonly used in a dairy processing plant:

1. Receiving and Storage: Raw milk is received with the help of RFID tags or barcodes for traceability and inventory management. Automated tank monitoring systems track temperature, volume, and other parameters to maintain milk quality.

2. Pre-Treatment: Computer-controlled systems manage the pre-treatment process, including standardization (adjusting fat and protein content), clarification (removing impurities), and homogenization (uniformizing fat globules).

3. Pasteurization and Sterilization: Pasteurization equipment uses PLCs (Programmable Logic Controllers) to regulate time-temperature profiles, ensuring that milk is heated to the correct temperature for the right duration. For UHT (Ultra-High Temperature) processing, sophisticated control systems manage rapid heating and cooling cycles.

4. Quality Control: Inline sensors measure parameters like pH, conductivity, and bacterial counts. LIMS (Laboratory Information Management Systems) automate testing procedures and data logging, providing real-time feedback on product quality.

5. Fermentation and Culturing: For yogurt, cheese, and other cultured products, fermentation processes are closely monitored by automated systems that control temperature, humidity, and incubation times, ensuring consistent growth of starter cultures.

6. Product Formulation: Advanced recipe management software ensures accurate dosing and blending of ingredients, such as flavors, sweeteners, stabilizers, and vitamins.

7. Filling and Packaging: High-speed filling lines equipped with sensors monitor fill levels, cap placement, and seal integrity. Vision inspection systems verify label accuracy, including expiration dates and batch codes. Robotics can be employed for packaging and palletizing.

8. Cleaning and Sanitation: CIP (Clean-in-Place) systems are computer-controlled to ensure proper cleaning and sanitization of tanks, pipes, and equipment, minimizing downtime and maintaining hygiene standards.

9. Inventory Management and Traceability: ERP (Enterprise Resource Planning) and MES (Manufacturing Execution System) solutions manage raw materials, WIP (Work-In-Progress), and finished goods inventories, ensuring FIFO (First In, First Out) practices. These systems also provide end-to-end traceability from farm to consumer.

10. Maintenance and Predictive Analytics: IoT devices collect operational data, which AI algorithms analyze to predict maintenance needs, reducing equipment downtime and improving overall plant efficiency.

11. Energy Management: Smart energy monitoring systems optimize energy consumption patterns, identifying areas for improvement and contributing to sustainability goals.

In conclusion, IT plays a critical role in modern dairy production lines by automating processes, enhancing quality control, facilitating regulatory compliance, and optimizing resource usage for greater profitability and environmental sustainability.

 

Pre sales services

After-sale service 

 

1. Equipment warranty period: We provide a one-year free warranty service for mechanical equipment. If any non-human caused problems occur during the warranty period, we will provide free repair or replacement services.
2. Maintenance and upkeep services: We provide regular or irregular equipment maintenance and upkeep services to ensure the normal operation of the equipment. We will provide 24-hour online technical support services.
3. Accessory supply: We guarantee to provide original factory accessories in a timely manner in case of equipment damage or replacement of parts.
4. Training services: In order to enable customers to effectively operate and maintain equipment, we will provide equipment operation and maintenance training.
5. Installation and debugging: We will provide equipment installation and debugging services to ensure that the equipment is installed correctly and can operate normally.

 

 

 

Company Profile

 

 

 

 

Our Service

 

FAQ

 

1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.

 

2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.

 

3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .

 

4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .

 

5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.

 

6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.

 

7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.

 

8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.